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Manitowoc 2250 Service And Maintenance Manual

Manitowoc 2250
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Reference Only
POWER TRAIN 2250 SERVICE/MAINTENANCE MANUAL
7-22
Published 11-06-15, Control # 040-13
12. Verify calibration at minimum and maximum throttle
positions while monitoring ENGINE SPEED on digital
display in operator’s cab.
Minimum speed should be 975±25 rpm. Maximum
speed should be 2100±10 rpm.
Adjust threshold and span potentiometers as needed so
that engine speed is within ranges specified.
13. Reinstall cover plate and hand throttle controller on
console.
Cummins N14 – C525e Engine
General
The throttle assembly consists of an electronic control
module (ECM) on the engine, a hand throttle controller in the
left console, a foot pedal on the cab floor, a foot throttle
controller in the right console, associated linkage, and
electrical connections.
A reach rod in the right console connects the foot pedal to
the lever on the foot throttle controller. An electric cable
connects the hand throttle controller in the left control
console to the foot throttle controller.
Foot Throttle Linkage Adjustment
See Figure 7-24 for the following procedure.
1. Install spring clip (1) and rod end (2) on controller lever
at dimension shown in Figure 7-24
, View A and securely
tighten jam nut (3).
2. Insert a 3/16 in (5 mm) thick shim or piece of floor mat
between foot pedal and cab floor.
3. Press foot pedal down fully to high idle position against
shim or floor mat.
4. Adjust reach rod (4) and rod end (5) so controller lever is
rotated fully to high idle position. Securely tighten jam
nuts (6) to lock adjustment.
NOTE: Controller has internal stops at high and low idle.
5. Release foot pedal to low idle position.
6. Adjust return springs so there is sufficient force to raise
pedal and rotate controller lever to low idle.
7. Adjust pedal stop screw (7). Screw must be tight against
cab floor and there must be 1/8 in (31 mm) gap between
pin (9) and rear end of slot in rod end (5). Securely
tighten jam nut (8).
8. With foot pedal in low idle position, distance from top of
pedal to cab floor should be 3-15/16 in (100 mm).
Engine Speed Calibration
To calibrate the voltage output of the hand and foot throttle
controllers to the engine ECM, proceed as follows:
NOTE: Calibration is required only when either controller
or the ECM is replaced.
1. Stop engine (engine must be off).
2. Turn on cab power switch.
3. Move engine run/stop switch to run position.
4. Operate hand throttle (or foot throttle) from low idle
position to high idle position three times in succession.
5. Move engine run/stop switch to stop position.
6. Calibration is complete.
NOTE: It is normal for amber engine warning light to
flashing fault codes when step 4 is performed. See
Engine Diagnostic instructions in Section 10 of this
manual.
Cummins QSC8.3, QSM11, or QSX15 Engine
The throttle assembly consists of an electronic control
module (ECM) on the engine, a hand throttle controller in the
left console (not part of Tier 4 assembly), a foot pedal on the
cab floor, a foot throttle controller in the right console,
associated linkage, and electrical connections.
A reach rod in the right console connects the foot pedal to
the lever on the foot throttle controller. An electric cable
connects the hand throttle controller in the left control
console to the foot throttle controller.
Engine high idle and low idle speed is calibrated
automatically by the crane’s programmable controller.
Foot Throttle Linkage Adjustment
See Figure 7-24 for the following procedure.
1. Install spring clip (1) and rod end (2) on controller lever
at dimension shown in Figure 7-24
, View A and securely
tighten jam nut (3).
2. Insert a 3/16 in (5 mm) thick shim or piece of floor mat
between foot pedal and cab floor.
3. Press foot pedal down fully to high idle position against
shim or floor mat.
4. Adjust reach rod (4) and rod end (5) so controller lever is
rotated fully to high idle position. Securely tighten jam
nuts (6) to lock adjustment.
NOTE: Controller has internal stops at high and low idle.
5. Release foot pedal to low idle position.
6. Adjust return springs so there is sufficient force to raise
pedal and rotate controller lever to low idle.
7. Adjust pedal stop screw (7). Screw must be tight against
cab floor and there must be 1/8 in (31 mm) gap between
pin (9) and rear end of slot in rod end (5). Securely
tighten jam nut (8).

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Manitowoc 2250 Specifications

General IconGeneral
BrandManitowoc
Model2250
CategoryConstruction Equipment
LanguageEnglish

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