Section 18: BODY
PA1562
2
8.1.1 Fixed Window Removal.........................................................................................................35
8.1.2 Preparation of Structure and Installation of Window.............................................................36
8.2 EMERGENCY EXIT WINDOWS...........................................................................................................36
8.2.1 Emergency Exit Release Bar ................................................................................................37
8.2.2 Emergency Exit Window Adjustment ....................................................................................37
8.2.3 Emergency Exit Window Replacement.................................................................................37
8.3 ROOF ESCAPE HATCH.....................................................................................................................37
8.3.1 Repair....................................................................................................................................38
8.3.2 Sealing...................................................................................................................................38
8.3.3 Escape Hatch Panel Assembly.............................................................................................38
8.3.4 Escape Hatch Frame.............................................................................................................39
9 ZONE 3 ................................................................................................................... 39
9.1 REAR CAP ......................................................................................................................................39
9.2 ENGINE COMPARTMENT DOORS ......................................................................................................39
9.3 REAR BUMPER................................................................................................................................40
10 ZONE 4 ................................................................................................................40
10.1 REAR FENDER.............................................................................................................................41
10.2 ENGINE COMPARTMENT R. H. SIDE DOOR....................................................................................41
10.3 ENGINE RADIATOR DOOR ............................................................................................................41
11 ZONE 5 ................................................................................................................42
11.1 BAGGAGE COMPARTMENT DOORS ...............................................................................................42
11.1.1 Door Lower Panel..................................................................................................................42
11.1.2 Door Upper Panel..................................................................................................................43
11.2 BAGGAGE COMPARTMENT FLOOR ................................................................................................44
11.2.1 Repair of Mantex Urethane Covering....................................................................................44
11.2.2 Baggage Compartment Floor Installation..............................................................................45
11.3 EVAPORATOR COMPARTMENT DOOR............................................................................................47
11.4 CONDENSER COMPARTMENT DOOR .............................................................................................48
11.5 FUEL FILLER DOOR .....................................................................................................................48
12 ZONE 6 ................................................................................................................49
12.1 FRONT FENDER...........................................................................................................................49
13 ZONE 7 ................................................................................................................49
13.1 X3 SMOOTH SIDE PANEL REPLACEMENT PROCEDURE ..................................................................50
13.2 SIDE CREST................................................................................................................................56
14 BODY PANEL AND WINDOW SPACING ...........................................................57
15 PASSENGER SEATS..........................................................................................58
15.1 ROTATING SEATS ........................................................................................................................58
15.2 REMOVING FIXED SEATS .............................................................................................................58
15.3 UPHOLSTERY MAINTENANCE........................................................................................................59
15.3.1 Routine Cleaning...................................................................................................................59
15.3.2 Dry Cleaning..........................................................................................................................59
15.3.3 Cleaning With Covers in Place..............................................................................................59
16 TARABUS FLOOR COVERING REPAIR OR REPLACEMENT .........................60
16.1 FRONT STEPS REPLACEMENT PROCEDURE ..................................................................................62
16.2 WELDING OF JOINT BETWEEN WHITE SAFETY STRIP AND “TARABUS” FLOOR COVERING................65
16.3 REPAIR OF A WELDED JOINT .......................................................................................................68