Section 12: BRAKE AND AIR SYSTEM
PA1562
3
31.3 ABS COMPONENTS......................................................................................................................27
31.3.1 Electronic Control Unit (ECU) ...............................................................................................27
31.3.2 ABS Modulator Valve ............................................................................................................28
31.3.3 Sensors .................................................................................................................................28
31.3.4 Spring clip..............................................................................................................................29
32. FITTING TIGHTENING TORQUES.................................................................................................29
33. SPECIFICATIONS...........................................................................................................................31
ILLUSTRATIONS
FIGURE 1: IFS AIR RESERVOIRS LOCATION.........................................................................................................5
FIGURE 2: I-BEAM FRONT SUSPENSION AIR RESERVOIRS LOCATION.....................................................................6
FIGURE 3: REAR VALVE LOCATION (TYPICAL) .....................................................................................................6
FIGURE 4: FRONT SERVICE COMPARTMENT........................................................................................................7
FIGURE 5: ACCESSORY AIR FILTER....................................................................................................................7
FIGURE 6: HALDEX AIR FILTER DRYER................................................................................................................8
FIGURE 7: AIR PRESSURE REGULATING VALVE .................................................................................................10
FIGURE 8: AIR PRESSURE REGULATOR ...........................................................................................................10
FIGURE 9: AIR COMPRESSOR LOCATION ..........................................................................................................10
FIGURE 10: AIR COMPRESSOR LOCATION ........................................................................................................11
FIGURE 11: PP-1 ...........................................................................................................................................12
FIGURE 12: RD-3...........................................................................................................................................12
FIGURE 13: TW-1...........................................................................................................................................12
FIGURE 14: BRAKE PEDAL ADJUSTMENT..........................................................................................................13
FIGURE 15: DELCO SWITCH ............................................................................................................................13
FIGURE 16: BENDIX SWITCH ...........................................................................................................................13
FIGURE 17: R-12...........................................................................................................................................13
FIGURE 18: R-14...........................................................................................................................................14
FIGURE 19: QR-1...........................................................................................................................................14
FIGURE 20: SR-7 ...........................................................................................................................................14
FIGURE 21: PR-4 ...........................................................................................................................................14
FIGURE 22: LP-3............................................................................................................................................15
FIGURE 23: DC-4...........................................................................................................................................15
FIGURE 24: THREE-WAY VALVE.......................................................................................................................15
FIGURE 25: BRAKE PAD CHECK.......................................................................................................................16
FIGURE 26: CLEARANCE INSPECTION ..............................................................................................................17
FIGURE 27: RUNNING CLEARANCE ..................................................................................................................17
FIGURE 28: ADJUSTER PINION ........................................................................................................................18
FIGURE 29: BOX WRENCH ON ADJUSTER PINION ..............................................................................................18
FIGURE 30: CALIPER AXIAL MOVEMENT ...........................................................................................................18
FIGURE 31: BRAKE PAD CHECK.......................................................................................................................18
FIGURE 32: PAD REMOVAL .............................................................................................................................18
FIGURE 33: PAD WEAR...................................................................................................................................19
FIGURE 34: ROTOR AND PAD WEAR LIMITS.......................................................................................................19
FIGURE 35: CALIPER GUIDANCE......................................................................................................................20
FIGURE 36: RUBBER BOOTS ...........................................................................................................................20
FIGURE 37: PAD INSTALLATION .......................................................................................................................20
FIGURE 38: RUNNING CLEARANCE ..................................................................................................................21
FIGURE 39: BRAKE PAD CHECK ......................................................................................................................21
FIGURE 40: TORQUE SPECIFICATION ...............................................................................................................21
FIGURE 41: TORQUE SPECIFICATION ...............................................................................................................21
FIGURE 42: FRONT AXLE BRAKE AIR CHAMBER.................................................................................................24
FIGURE 43: DRIVE AXLE BRAKE AIR CHAMBER..................................................................................................24
FIGURE 44: ABS ECU LOCATION ......................................................................................................................27