PREVOST X3-45 Multiplex User Manual

i 62--11052
TABLE OF CONTENTS
PARAGRAPH NUMBER Page
SAFETY SUMMARY Safety-1....................................................................
GENERAL SAFETY NOTICES Safety-1............................................................
FIRST AID Safety-1.............................................................................
OPERATING PRECAUTIONS Safety-1............................................................
MAINTENANCE PRECAUTIONS Safety-1..........................................................
WARNINGS AND CAUTIONS Safety-1.............................................................
SPECIFIC WARNINGS AND CAUTIONS Safety-2...................................................
DESCRIPTION 1-1...............................................................................
1.1 INTRODUCTION 1-1.....................................................................
1.2 GENERAL DESCRIPTION 1-1.............................................................
1.3 COMPRESSOR REFERENCE DATA 1-1....................................................
1.4 DETAILED DESCRIPTION 1-3.............................................................
1.4.1 Service Valves 1-3....................................................................
1.4.2 Suction And Discharge Valves 1-3......................................................
1.4.3 Lubrication System 1-3................................................................
1.4.4 Shaft Seal Reservoir 1-3...............................................................
1.5 COMPRESSOR UNLOADERS 1-4.........................................................
1.5.1 Electric-Controlled Unloaders 1-4.......................................................
1.5.2 Pressure-Operated Unloaders 1-5......................................................
COMPRESSOR REPLACEMENT 2-1...............................................................
2.1 COMPRESSOR REMOVAL 2-1............................................................
2.2 COMPRESSOR REPLACEMENT 2-1......................................................
2.2.1 Installing Compressor Unloaders 2-1....................................................
2.2.2 INSTALLING COMPRESSOR 2-2..........................................................
COMPRESSOR MAINTENANCE 3-1...............................................................
3.1 SHAFT SEAL RESERVOIR 3-1............................................................
3.2 INTRODUCTION 3-1.....................................................................
3.3 INSPECTION AND PREPARATION FOR REASSEMBLY 3-1..................................
3.4 CYLINDER HEAD AND VALVE PLATE 3-1..................................................
3.4.1 Disassembly 3-1......................................................................
3.4.2 Reassembly 3-1......................................................................
3.5 OIL PUMP AND BEARING HEAD 3-2......................................................
3.5.1 Removal 3-3.........................................................................
3.5.2 Disassembly, & Inspection 3-3..........................................................
3.5.3 Reassembly 3-3......................................................................
3.6 SHAFT SEAL 3-3........................................................................
3.6.1 Disassembly 3-3......................................................................
3.6.2 Reassembly 3-4......................................................................
3.7 COMPRESSOR RUNNING GEAR REMOVAL 3-4............................................
3.7.1 Bottom Plate, Strainer, and Connecting Rod Caps 3-4.....................................
3.7.2 Crankshaft and Seal End Thrust Washer 3-5.............................................
3.7.3 Pistons, Rods, and Rings 3-5...........................................................
3.7.4 Seal End Main Bearings 3-6............................................................

PREVOST X3-45 Multiplex Specifications

General

Length	45 ft
Width	102 in
Engine	Volvo D13
Horsepower	500 hp
GVWR	54, 000 lbs
Height	146 in
Sleeping Capacity	Varies based on floor plan
Water Capacity	Varies based on floor plan