PREVOST X3-45 Multiplex - Page 31

SECTION 01: ENGINE
PA1562
1
CONTENTS
1.
VOLVO D13 ENGINE............................................................................................................................3
1.1 SYSTEM OVERVIEW...........................................................................................................................3
1.2 ENGINE OVERVIEW ...........................................................................................................................7
1.3 ENGINE OIL ......................................................................................................................................8
1.3.1 General....................................................................................................................................8
1.3.2 Oil Quality................................................................................................................................8
1.3.3 Oil Change Intervals................................................................................................................9
1.3.4 Oil Filters .................................................................................................................................9
1.3.5 Synthetic Lubrication...............................................................................................................9
1.3.6 Oil Viscosity...........................................................................................................................10
1.3.7 Oil Additives...........................................................................................................................10
1.3.8 Oil Consumption....................................................................................................................10
1.3.9 Oil Change.............................................................................................................................10
1.3.10 Oil Filters Change..................................................................................................................11
1.3.11 Checking the Oil Level ..........................................................................................................12
1.4 POWER PLANT ASSEMBLY REMOVAL................................................................................................12
1.5 POWER PLANT ASSY. INSTALLATION ................................................................................................15
1.6 ENGINE MOUNTS ............................................................................................................................16
2. DDC SERIES 60 ENGINE...................................................................................................................17
2.1 DDEC VI SYSTEM ............................................................................................................................17
2.2 HARNESSES....................................................................................................................................18
2.3 ENGINE OVERVIEW .........................................................................................................................19
2.4 DDEC VI SENSORS..........................................................................................................................20
2.5 OTHER SENSORS............................................................................................................................21
2.6 MOTOR CONTROL MODULE (MCM)...................................................................................................21
2.7 COMMON POWERTRAIN CONTROLLER (CPC)....................................................................................21
2.8 DDEC VI DIAGNOSTICS....................................................................................................................21
2.8.1 Diagnostic system .................................................................................................................21
2.8.2 Check Engine Telltale Light (AWL) .......................................................................................22
2.8.3 Stop Engine Warning Light (RSL).........................................................................................22
2.8.4 Stop Engine Override Switch (SEO) .....................................................................................22
2.8.5 Diagnostic Data Link (DDL) Connectors...............................................................................22
2.9 READING DIAGNOSTIC CODES – FLASHING LIGHT METHOD:..............................................................22
2.10 DDEC VI CPC DIAGNOSTIC CODES LIST ...........................................................................................23
2.11 DDEC VI MCM DIAGNOSTIC CODES LIST...........................................................................................30
2.12 ENGINE OIL LEVEL ..........................................................................................................................42
2.13 ENGINE OIL AND FILTER CHANGE....................................................................................................42
2.14 RECOMMENDED ENGINE OIL TYPE...................................................................................................44
2.15 POWER PLANT ASSEMBLY REMOVAL................................................................................................44
2.16 POWER PLANT ASSY. INSTALLATION ................................................................................................47
2.17 JAKE BRAKE ...................................................................................................................................47
2.18 ENGINE MOUNTS ............................................................................................................................47
3. ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR ................48
4. ENGINE TROUBLESHOOTING GUIDE.............................................................................................49
5. SPECIFICATIONS...............................................................................................................................50