PREVOST X3-45 Multiplex User Manual

SECTION 01: ENGINE
PA1562
1
CONTENTS
1.
VOLVO D13 ENGINE............................................................................................................................3
1.1 SYSTEM OVERVIEW...........................................................................................................................3
1.2 ENGINE OVERVIEW ...........................................................................................................................7
1.3 ENGINE OIL ......................................................................................................................................8
1.3.1 General....................................................................................................................................8
1.3.2 Oil Quality................................................................................................................................8
1.3.3 Oil Change Intervals................................................................................................................9
1.3.4 Oil Filters .................................................................................................................................9
1.3.5 Synthetic Lubrication...............................................................................................................9
1.3.6 Oil Viscosity...........................................................................................................................10
1.3.7 Oil Additives...........................................................................................................................10
1.3.8 Oil Consumption....................................................................................................................10
1.3.9 Oil Change.............................................................................................................................10
1.3.10 Oil Filters Change..................................................................................................................11
1.3.11 Checking the Oil Level ..........................................................................................................12
1.4 POWER PLANT ASSEMBLY REMOVAL................................................................................................12
1.5 POWER PLANT ASSY. INSTALLATION ................................................................................................15
1.6 ENGINE MOUNTS ............................................................................................................................16
2. DDC SERIES 60 ENGINE...................................................................................................................17
2.1 DDEC VI SYSTEM ............................................................................................................................17
2.2 HARNESSES....................................................................................................................................18
2.3 ENGINE OVERVIEW .........................................................................................................................19
2.4 DDEC VI SENSORS..........................................................................................................................20
2.5 OTHER SENSORS............................................................................................................................21
2.6 MOTOR CONTROL MODULE (MCM)...................................................................................................21
2.7 COMMON POWERTRAIN CONTROLLER (CPC)....................................................................................21
2.8 DDEC VI DIAGNOSTICS....................................................................................................................21
2.8.1 Diagnostic system .................................................................................................................21
2.8.2 Check Engine Telltale Light (AWL) .......................................................................................22
2.8.3 Stop Engine Warning Light (RSL).........................................................................................22
2.8.4 Stop Engine Override Switch (SEO) .....................................................................................22
2.8.5 Diagnostic Data Link (DDL) Connectors...............................................................................22
2.9 READING DIAGNOSTIC CODES – FLASHING LIGHT METHOD:..............................................................22
2.10 DDEC VI CPC DIAGNOSTIC CODES LIST ...........................................................................................23
2.11 DDEC VI MCM DIAGNOSTIC CODES LIST...........................................................................................30
2.12 ENGINE OIL LEVEL ..........................................................................................................................42
2.13 ENGINE OIL AND FILTER CHANGE....................................................................................................42
2.14 RECOMMENDED ENGINE OIL TYPE...................................................................................................44
2.15 POWER PLANT ASSEMBLY REMOVAL................................................................................................44
2.16 POWER PLANT ASSY. INSTALLATION ................................................................................................47
2.17 JAKE BRAKE ...................................................................................................................................47
2.18 ENGINE MOUNTS ............................................................................................................................47
3. ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR ................48
4. ENGINE TROUBLESHOOTING GUIDE.............................................................................................49
5. SPECIFICATIONS...............................................................................................................................50

PREVOST X3-45 Multiplex Specifications

General

Length	45 ft
Width	102 in
Engine	Volvo D13
Horsepower	500 hp
GVWR	54, 000 lbs
Height	146 in
Sleeping Capacity	Varies based on floor plan
Water Capacity	Varies based on floor plan