SECTION 03: FUEL SYSTEM
PA1562
1
CONTENTS
1. FUEL SYSTEM WITH DETROIT DIESEL SERIES 60 ENGINE ..........................................................3
1.1 DESCRIPTION....................................................................................................................................3
1.2 FUEL VALVES....................................................................................................................................3
1.3 FUEL FILTERS...................................................................................................................................4
1.4 RACOR FUEL/WATER SEPARATOR SERVICING....................................................................................4
1.5 SPIN-ON TYPE FUEL FILTER SERVICING (PRIMARY & SECONDARY).....................................................5
1.6 FUEL PUMP INSTALLATION.................................................................................................................6
2. FUEL SYSTEM WITH VOLVO D13 ENGINE .......................................................................................7
2.1 DESCRIPTION....................................................................................................................................7
2.2 FUEL VALVES....................................................................................................................................8
2.3 FUEL FILTERS...................................................................................................................................8
2.3.1 Primary Fuel Filter Replacement.............................................................................................9
2.3.2 Secondary Fuel Filter Replacement......................................................................................10
2.4 PRIMING THE FUEL SYSTEM ............................................................................................................10
2.5 FUEL PUMP REMOVAL AND INSTALLATION........................................................................................11
3. DAVCO FUEL PRO 382......................................................................................................................11
4. FUEL LINES AND FLEXIBLE HOSES...............................................................................................13
5. PREHEATER FUEL FILTER...............................................................................................................13
6. FUEL TANK.........................................................................................................................................13
6.1 TANK REMOVAL ..............................................................................................................................13
6.2 TANK INSTALLATION ........................................................................................................................14
6.3 FUEL TANK VERIFICATION................................................................................................................15
6.4 POLYETHYLENE FUEL TANK REPAIR.................................................................................................15
7. FUEL SPECIFICATIONS ....................................................................................................................15
7.1 FUEL TYPE .....................................................................................................................................15
7.2 BLENDING.......................................................................................................................................16
7.3 BIODIESEL FUELS............................................................................................................................16
8. AIR CLEANER (DRY TYPE)...............................................................................................................16
8.1 PRE-CLEANER SERVICING...............................................................................................................16
8.2 AIR CLEANER SERVICING ................................................................................................................16
8.3 GENERAL RECOMMENDATIONS ........................................................................................................17
8.4 AIR CLEANER RESTRICTION INDICATOR............................................................................................17
9. FUEL COOLER – DETROIT DIESEL SERIES 60 ONLY...................................................................17
10. FUEL PEDAL...................................................................................................................................18
10.1 FUEL PEDAL ADJUSTMENT...............................................................................................................18
10.2 POTENTIOMETER REPLACEMENT .....................................................................................................18
11. SPECIFICATIONS...........................................................................................................................19