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Function Manual

01/2017

165

The following figure shows the typical time sequence for the gear stage change.

Gear stage change with stationary spindle:

Parameter set

One parameter set each is provided for each of the five gear stages. The appropriate parameter set is activated through the

IS "Actual gear stage A" to "...C" (DB380x.DBX2000.0 to .2).

It is assigned as follows:

Index n

PLC interface,

CBA coding

Data of the data set

Contents

Data for axis mode

Servo gain factor,

monitoring functions,

speed, acceleration,

etc.

000

001

Data for 1st gear stage

010

Data for 2nd gear stage

011

Data for 3rd gear stage

100

Data for 4th gear stage

101

Data for 5th gear stage

Default Chapter2
- Preface2
- Table of Contents3
1 Fundamental Safety Instructions10
- General Safety Instructions10
- Industrial Security10
2 Introduction11
3 Various Interface Signals (A2)12
- General12
- Signals from PLC to NCK13
- Access Authorization13
- General Signals13
- Signals for Digital Drives, to Axis/Spindle15
- Signals from NCK to PLC15
- General Signals15
- Signals for Digital Drives, from Axis/Spindle16
- Signals from PLC to HMI16
- Signals from HMI to PLC17
- User Interface18
- General (OF)18
- PI Service ASUP19
- Reading Variables from the NCK Area19
- Writing Variables from the NCK Area20
- NC Variable21
- Signals from PLC23
4 Axis Monitoring (A3)24
- Overview of Monitoring Functions24
- Running Monitoring24
- Contour Monitoring24
- Position Monitoring25
- Standstill Monitoring26
- Clamping Monitoring26
- Speed Setpoint Monitoring27
- Actual Velocity Monitoring28
- Static Limitation Monitoring28
- Limit Switch Monitoring28
- Hardware Limit Switches29
- Software Limit Switches29
- Supplementary Conditions30
- Data Table30
- Machine Data30
- Interface Signals31
5 Continuous Path Mode, Exact Stop, and Lookahead (B1)31
- Brief Description31
- General32
- Exact Stop32
- Continuous Path Mode33
- General33
- Velocity Reduction According to Overload Factor34
- Jerk Limiting Along the Path through Velocity Reduction35
- Machine Axis-Specific Jerk Limiting35
- Compressor Functions35
- Lookahead37
- Data Table39
- Machine Data39
- Setting Data39
- Interface Signals39
6 Acceleration (B2)40
- Acceleration Profiles40
- Jerk Limitation on Interpolator Level40
- Jerk Limitation in JOG Mode40
- Data Lists41
7 Gantry Axes (G1)41
- Brief Description41
- Gantry Axes" Function41
- Referencing and Synchronizing Gantry Axes44
- Introduction44
- Automatic Synchronization48
- Points to Note49
- Start-Up of Gantry Axes50
- PLC Interface Signals for Gantry Axes53
- Miscellaneous Points Regarding Gantry Axes54
- Example55
- Creating a Gantry Grouping55
- Setting of NCK PLC Interface56
- Commencing Start-Up57
- Setting Warning and Trip Limits58
- Data Lists59
- Machine Data59
- Interface Signals59
8 Manual Operation and Handwheel Traversal (H1)60
- General Characteristics of Traversing in JOG60
- Continuous Travel62
- Incremental Travel (INC)63
- Handwheel Traversal in JOG64
- Fixed Point Approach in JOG66
- Introduction66
- Functionality66
- Parameter Setting68
- Programming68
- Supplementary Conditions68
- Application Example69
- Data Table69
- Machine Data69
- Setting Data70
- Interface Signals70
9 Auxiliary Function Outputs to PLC (H2)71
- Brief Description71
- Programming of Auxiliary Functions72
- Transfer of Values and Signals to the PLC Interface72
- Grouping of Auxiliary Functions73
- Block-Search Response74
- Description of Auxiliary Functions74
- M Function74
- T Function75
- D Function75
- H Function75
- S Function75
- Data Table75
- Machine Data75
- Interface Signals76
10 Operating Modes, Program Operation (K1)77
- Brief Description77
- Operating Modes77
- Mode Change78
- Functional Possibilities in the Individual Modes78
- Monitoring Functions in the Individual Modes79
- Interlocks in the Individual Modes80
- Processing a Part Program80
- Program Mode and Part Program Selection80
- Start of Part Program or Part Program Block81
- Part Program Interruption81
- RESET Command82
- Program Control82
- Program Status83
- Channel Status83
- Event-Driven Program Calls84
- Asynchronous Subroutines (Asups)89
- Responses to Operator or Program Actions91
- Example of a Timing Diagram for a Program Run92
- Program Test92
- General Information on the Program Test92
- Program Processing Without Axis Movements (PRT)93
- Program Processing in Single Block Mode (SBL)93
- Program Processing with Dry Run Feedrate (DRY)94
- Block Search: Processing of Certain Program Sections95
- Skip Part Program Blocks (SKP)96
- Graphic Simulation97
- Timers for Program Execution Time98
- Workpiece Counter99
- Data Table100
- Machine Data100
- Setting Data101
- Interface Signals102
11 Compensation (K3)103
- Brief Description103
- Backlash Compensation104
- Interpolatory Compensation105
- General105
- Lec106
- Angularity Error Compensation108
- Direction-Dependent Leadscrew Error Compensation110
- Description of Functions110
- Commissioning111
- Example113
- Following Error Compensation (Feedforward Control)116
- General116
- Speed Feedforward Control116
- Friction Compensation (Quadrant Error Compensation)117
- General Function Description117
- Supplementary Conditions117
- Friction Compensation with a Constant Compensation Value117
- Function Activation117
- Commissioning118
- Friction Compensation with Acceleration-Dependent Compensation Value121
- Description of Functions121
- Function Activation122
- Commissioning122
- Compensation Value for Short Traversing Blocks123
- Data Table123
- Machine Data123
- Setting Data123
- Interface Signals124
12 Kinematic Transformation (M1)124
- Brief Description124
- Transmit124
- Overview124
- TRANSMIT Configuration125
- Tracyl128
- Overview128
- TRACYL Configuration131
- Programming Example, TRACYL134
- Special Features of TRANSMIT and TRACYL135
- Data Lists135
- Machine Data135
- Interface Signals136
13 Measurement (M5)136
- Brief Description136
- Hardware Requirements136
- Probes that Can be Used136
- Probe Connection137
- Channel-Specific Measuring138
- Measuring Mode138
- Measurement Results138
- Measurement Accuracy and Functional Testing139
- Measuring Accuracy139
- Probe Functional Test139
- Tool Measuring in JOG140
- Data Table142
- Machine Data142
- Interface Signals142
14 Manual Tool Measurement (with the y Axis)143
- Introduction143
- Preparations for Measuring the Tool Manually (with the y Axis)143
- Measuring the Tool Manually (with the y Axis)144
15 Emergency off (N2)147
- Brief Description147
- EMERGENCY STOP Sequence148
- EMERGENCY STOP Acknowledgment149
- Data Table150
- Machine Data150
- Interface Signals150
16 Reference Point Approach (R1)150
- Fundamentals150
- Referencing with Incremental Measuring Systems151
- Secondary Conditions for Absolute Encoders154
- Data Table155
- Machine Data155
- Interface Signals155
17 Spindle (S1)156
- Brief Description156
- Spindle Modes156
- Spindle Control Mode157
- Spindle Oscillation Mode158
- Spindle Positioning Mode160
- Synchronization162
- Gear Stage Change163
- Programming166
- Spindle Monitoring167
- Axis/Spindle Stationary167
- Spindle in Setpoint Range167
- Maximum Spindle Speed168
- Minimum/Maximum Speed for Gear Stage168
- Max. Encoder Limit Frequency168
- Target Point Monitoring169
- Analog Spindle169
- Data Table170
- Machine Data170
- Setting Data171
- Interface Signals171
18 Feed (V1)172
- Path Feedrate F172
- Feedrate with G33, G34, G35 (Thread Cutting)173
- Feedrate for G63 (Tapping with Compensation Chuck)174
- Feedrate for G331, G332 (Tapping Without Compensation Chuck)175
- Feedrate for Chamfer/Rounding: FRC, FRCM175
- Rapid Traverse G0176
- Feedrate Control176
- Overview176
- Feedrate Disable and Feedrate/Spindle Stop177
- Feedrate Override Via a Machine Control Panel177
- Data Table178
- Machine/Setting Data178
- Interface Signals179
19 Tool: Tool Compensation (W1)179
- Tool and Tool Compensation Overview179
- Tool180
- Tool Offset180
- Special Handling of Tool Compensation181
- Data Table182
- Machine Data182
- Interface Signals182
20 Contour Handwheel183
21 Tool Parameter: Clearance Angle185
22 Safety Integrated187
- Standards and Regulations187
- General Information187
- Aims187
- Functional Safety187
- Safety of Machinery in Europe187
- Machinery Directive188
- Harmonized European Standards188
- Standards for Implementing Safety-Related Controllers189
- DIN en ISO 13849-1 (Replaces en 954-1)190
- Series of Standards en 61508 (VDE 0803)191
- Risk Analysis/Assessment192
- Risk Reduction193
- Residual Risk193
- Machine Safety in the USA193
- Minimum Requirements of the OSHA193
- NRTL Listing194
- Nfpa 79194
- Ansi B11194
- Machine Safety in Japan195
- Equipment Regulations195
- General Information about SINAMICS Safety Integrated195
- System Features196
- Certification196
- Safety Instructions196
- Probability of Failure of the Safety Function (PFH Value)197
- Response Time197
- Residual Risk197
- Safety Integrated Basic Functions197
- Safe Torque off (STO)197
- Forced Dormant Error Detection199
23 Special Functions200
- Multi-Language Support for the Machine Manufacturer's HMI Data200
- Calling an Online Help202
- Calling a Standard Cycle with Auxiliary Functions208
- Display Function210
- Prog_Event Function212
- Fast I/O212
- Creating User Cycles213
- Creating the Extended User Text File213
- Creating the User Cycle Softkey Index File214
- Creating the User Cycle Parameter File214
- Creating the User Cycle File216
- Creating the User Cycle Alarm File217
- Creating the User Cycle Bitmap File218
- Transferring the Desired Files to the Control System218
- Calling the Created User Cycle221
- Editing the User Cycle Screens222
- Using the Machine Manufacturer's Machine Data Descriptions223
- Using the Machine Manufacturer's R Variable Names224
- Generating User Dialogs Using Customized Easyxlanguage Scripts225
- Scope of Functions225
- Fundamentals of Configuration226
- Configuration Files (Easyxlanguage Scripts)227
- Structure of Configuration File228
- Language Dependency228
- XML Identifier229
- 23.10.6.1 General Structure229
- 23.10.6.2 Instruction/Identifier Description229
- 23.10.6.3 System Variables249
- 23.10.6.4 Color Coding249
- 23.10.6.5 Special XML Syntax249
- 23.10.6.6 Operators250
- 23.10.6.7 Generating Softkey Menus and Dialog Forms250
- Generating User Menus274
- 23.10.7.1 Creating Processing Cycle Forms274
- 23.10.7.2 Substitution Characters276
- Addressing Components277
- 23.10.8.1 PLC Addressing277
- 23.10.8.2 Addressing NC Variables278
- 23.10.8.3 Generating NC/PLC Addresses During the Runtime278
- 23.10.8.4 Addressing Drive Components278
- 23.10.8.5 Addressing Machine and Setting Data279
- 23.10.8.6 Addressing the User Data279
- Predefined Functions280
- Hot Keys306
- Playing a Slide Show307
- Defining the Service Planner309
- Using the Machine Manufacturer's Startup Screen and Machine Logo311
- CNC Lock Function314
- Function Overview314
- Requirements314
- Restrictions314
- Protection from Manipulation315
- Creating the Activation File316
- Importing the Activation File317
- Extending the CNC Lock Function318
- Deactivating the CNC Lock Function319
- Replacing a Defective Control System Hardware (PPU) And/Or CF Card321
- 23.15.10 OEM PIN Forgotten322
- 23.15.11 Other Information322
- Switching Geometry Axes324
24 Licensing in the SINUMERIK 808D/SINUMERIK 808D ADVANCED325
- Assigning Licenses326
- Activating the Optional Functions327
- Internet Links328
- Important Licensing Terms329
- A Appendix330

Brand	Siemens
Model	SINUMERIK 808D
Category	Control Unit
Language	English

Siemens SINUMERIK 808D Function Manual

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