Name: Siemens SINUMERIK 808D
Brand: Siemens
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Function Manual

01/2017

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Default Chapter2
- Preface2
- Table of Contents3
1 Fundamental Safety Instructions10
- General Safety Instructions10
- Industrial Security10
2 Introduction11
3 Various Interface Signals (A2)12
- General12
- Signals from PLC to NCK13
- Access Authorization13
- General Signals13
- Signals for Digital Drives, to Axis/Spindle15
- Signals from NCK to PLC15
- General Signals15
- Signals for Digital Drives, from Axis/Spindle16
- Signals from PLC to HMI16
- Signals from HMI to PLC17
- User Interface18
- General (OF)18
- PI Service ASUP19
- Reading Variables from the NCK Area19
- Writing Variables from the NCK Area20
- NC Variable21
- Signals from PLC23
4 Axis Monitoring (A3)24
- Overview of Monitoring Functions24
- Running Monitoring24
- Contour Monitoring24
- Position Monitoring25
- Standstill Monitoring26
- Clamping Monitoring26
- Speed Setpoint Monitoring27
- Actual Velocity Monitoring28
- Static Limitation Monitoring28
- Limit Switch Monitoring28
- Hardware Limit Switches29
- Software Limit Switches29
- Supplementary Conditions30
- Data Table30
- Machine Data30
- Interface Signals31
5 Continuous Path Mode, Exact Stop, and Lookahead (B1)31
- Brief Description31
- General32
- Exact Stop32
- Continuous Path Mode33
- General33
- Velocity Reduction According to Overload Factor34
- Jerk Limiting Along the Path through Velocity Reduction35
- Machine Axis-Specific Jerk Limiting35
- Compressor Functions35
- Lookahead37
- Data Table39
- Machine Data39
- Setting Data39
- Interface Signals39
6 Acceleration (B2)40
- Acceleration Profiles40
- Jerk Limitation on Interpolator Level40
- Jerk Limitation in JOG Mode40
- Data Lists41
7 Gantry Axes (G1)41
- Brief Description41
- Gantry Axes" Function41
- Referencing and Synchronizing Gantry Axes44
- Introduction44
- Automatic Synchronization48
- Points to Note49
- Start-Up of Gantry Axes50
- PLC Interface Signals for Gantry Axes53
- Miscellaneous Points Regarding Gantry Axes54
- Example55
- Creating a Gantry Grouping55
- Setting of NCK PLC Interface56
- Commencing Start-Up57
- Setting Warning and Trip Limits58
- Data Lists59
- Machine Data59
- Interface Signals59
8 Manual Operation and Handwheel Traversal (H1)60
- General Characteristics of Traversing in JOG60
- Continuous Travel62
- Incremental Travel (INC)63
- Handwheel Traversal in JOG64
- Fixed Point Approach in JOG66
- Introduction66
- Functionality66
- Parameter Setting68
- Programming68
- Supplementary Conditions68
- Application Example69
- Data Table69
- Machine Data69
- Setting Data70
- Interface Signals70
9 Auxiliary Function Outputs to PLC (H2)71
- Brief Description71
- Programming of Auxiliary Functions72
- Transfer of Values and Signals to the PLC Interface72
- Grouping of Auxiliary Functions73
- Block-Search Response74
- Description of Auxiliary Functions74
- M Function74
- T Function75
- D Function75
- H Function75
- S Function75
- Data Table75
- Machine Data75
- Interface Signals76
10 Operating Modes, Program Operation (K1)77
- Brief Description77
- Operating Modes77
- Mode Change78
- Functional Possibilities in the Individual Modes78
- Monitoring Functions in the Individual Modes79
- Interlocks in the Individual Modes80
- Processing a Part Program80
- Program Mode and Part Program Selection80
- Start of Part Program or Part Program Block81
- Part Program Interruption81
- RESET Command82
- Program Control82
- Program Status83
- Channel Status83
- Event-Driven Program Calls84
- Asynchronous Subroutines (Asups)89
- Responses to Operator or Program Actions91
- Example of a Timing Diagram for a Program Run92
- Program Test92
- General Information on the Program Test92
- Program Processing Without Axis Movements (PRT)93
- Program Processing in Single Block Mode (SBL)93
- Program Processing with Dry Run Feedrate (DRY)94
- Block Search: Processing of Certain Program Sections95
- Skip Part Program Blocks (SKP)96
- Graphic Simulation97
- Timers for Program Execution Time98
- Workpiece Counter99
- Data Table100
- Machine Data100
- Setting Data101
- Interface Signals102
11 Compensation (K3)103
- Brief Description103
- Backlash Compensation104
- Interpolatory Compensation105
- General105
- Lec106
- Angularity Error Compensation108
- Direction-Dependent Leadscrew Error Compensation110
- Description of Functions110
- Commissioning111
- Example113
- Following Error Compensation (Feedforward Control)116
- General116
- Speed Feedforward Control116
- Friction Compensation (Quadrant Error Compensation)117
- General Function Description117
- Supplementary Conditions117
- Friction Compensation with a Constant Compensation Value117
- Function Activation117
- Commissioning118
- Friction Compensation with Acceleration-Dependent Compensation Value121
- Description of Functions121
- Function Activation122
- Commissioning122
- Compensation Value for Short Traversing Blocks123
- Data Table123
- Machine Data123
- Setting Data123
- Interface Signals124
12 Kinematic Transformation (M1)124
- Brief Description124
- Transmit124
- Overview124
- TRANSMIT Configuration125
- Tracyl128
- Overview128
- TRACYL Configuration131
- Programming Example, TRACYL134
- Special Features of TRANSMIT and TRACYL135
- Data Lists135
- Machine Data135
- Interface Signals136
13 Measurement (M5)136
- Brief Description136
- Hardware Requirements136
- Probes that Can be Used136
- Probe Connection137
- Channel-Specific Measuring138
- Measuring Mode138
- Measurement Results138
- Measurement Accuracy and Functional Testing139
- Measuring Accuracy139
- Probe Functional Test139
- Tool Measuring in JOG140
- Data Table142
- Machine Data142
- Interface Signals142
14 Manual Tool Measurement (with the y Axis)143
- Introduction143
- Preparations for Measuring the Tool Manually (with the y Axis)143
- Measuring the Tool Manually (with the y Axis)144
15 Emergency off (N2)147
- Brief Description147
- EMERGENCY STOP Sequence148
- EMERGENCY STOP Acknowledgment149
- Data Table150
- Machine Data150
- Interface Signals150
16 Reference Point Approach (R1)150
- Fundamentals150
- Referencing with Incremental Measuring Systems151
- Secondary Conditions for Absolute Encoders154
- Data Table155
- Machine Data155
- Interface Signals155
17 Spindle (S1)156
- Brief Description156
- Spindle Modes156
- Spindle Control Mode157
- Spindle Oscillation Mode158
- Spindle Positioning Mode160
- Synchronization162
- Gear Stage Change163
- Programming166
- Spindle Monitoring167
- Axis/Spindle Stationary167
- Spindle in Setpoint Range167
- Maximum Spindle Speed168
- Minimum/Maximum Speed for Gear Stage168
- Max. Encoder Limit Frequency168
- Target Point Monitoring169
- Analog Spindle169
- Data Table170
- Machine Data170
- Setting Data171
- Interface Signals171
18 Feed (V1)172
- Path Feedrate F172
- Feedrate with G33, G34, G35 (Thread Cutting)173
- Feedrate for G63 (Tapping with Compensation Chuck)174
- Feedrate for G331, G332 (Tapping Without Compensation Chuck)175
- Feedrate for Chamfer/Rounding: FRC, FRCM175
- Rapid Traverse G0176
- Feedrate Control176
- Overview176
- Feedrate Disable and Feedrate/Spindle Stop177
- Feedrate Override Via a Machine Control Panel177
- Data Table178
- Machine/Setting Data178
- Interface Signals179
19 Tool: Tool Compensation (W1)179
- Tool and Tool Compensation Overview179
- Tool180
- Tool Offset180
- Special Handling of Tool Compensation181
- Data Table182
- Machine Data182
- Interface Signals182
20 Contour Handwheel183
21 Tool Parameter: Clearance Angle185
22 Safety Integrated187
- Standards and Regulations187
- General Information187
- Aims187
- Functional Safety187
- Safety of Machinery in Europe187
- Machinery Directive188
- Harmonized European Standards188
- Standards for Implementing Safety-Related Controllers189
- DIN en ISO 13849-1 (Replaces en 954-1)190
- Series of Standards en 61508 (VDE 0803)191
- Risk Analysis/Assessment192
- Risk Reduction193
- Residual Risk193
- Machine Safety in the USA193
- Minimum Requirements of the OSHA193
- NRTL Listing194
- Nfpa 79194
- Ansi B11194
- Machine Safety in Japan195
- Equipment Regulations195
- General Information about SINAMICS Safety Integrated195
- System Features196
- Certification196
- Safety Instructions196
- Probability of Failure of the Safety Function (PFH Value)197
- Response Time197
- Residual Risk197
- Safety Integrated Basic Functions197
- Safe Torque off (STO)197
- Forced Dormant Error Detection199
23 Special Functions200
- Multi-Language Support for the Machine Manufacturer's HMI Data200
- Calling an Online Help202
- Calling a Standard Cycle with Auxiliary Functions208
- Display Function210
- Prog_Event Function212
- Fast I/O212
- Creating User Cycles213
- Creating the Extended User Text File213
- Creating the User Cycle Softkey Index File214
- Creating the User Cycle Parameter File214
- Creating the User Cycle File216
- Creating the User Cycle Alarm File217
- Creating the User Cycle Bitmap File218
- Transferring the Desired Files to the Control System218
- Calling the Created User Cycle221
- Editing the User Cycle Screens222
- Using the Machine Manufacturer's Machine Data Descriptions223
- Using the Machine Manufacturer's R Variable Names224
- Generating User Dialogs Using Customized Easyxlanguage Scripts225
- Scope of Functions225
- Fundamentals of Configuration226
- Configuration Files (Easyxlanguage Scripts)227
- Structure of Configuration File228
- Language Dependency228
- XML Identifier229
- 23.10.6.1 General Structure229
- 23.10.6.2 Instruction/Identifier Description229
- 23.10.6.3 System Variables249
- 23.10.6.4 Color Coding249
- 23.10.6.5 Special XML Syntax249
- 23.10.6.6 Operators250
- 23.10.6.7 Generating Softkey Menus and Dialog Forms250
- Generating User Menus274
- 23.10.7.1 Creating Processing Cycle Forms274
- 23.10.7.2 Substitution Characters276
- Addressing Components277
- 23.10.8.1 PLC Addressing277
- 23.10.8.2 Addressing NC Variables278
- 23.10.8.3 Generating NC/PLC Addresses During the Runtime278
- 23.10.8.4 Addressing Drive Components278
- 23.10.8.5 Addressing Machine and Setting Data279
- 23.10.8.6 Addressing the User Data279
- Predefined Functions280
- Hot Keys306
- Playing a Slide Show307
- Defining the Service Planner309
- Using the Machine Manufacturer's Startup Screen and Machine Logo311
- CNC Lock Function314
- Function Overview314
- Requirements314
- Restrictions314
- Protection from Manipulation315
- Creating the Activation File316
- Importing the Activation File317
- Extending the CNC Lock Function318
- Deactivating the CNC Lock Function319
- Replacing a Defective Control System Hardware (PPU) And/Or CF Card321
- 23.15.10 OEM PIN Forgotten322
- 23.15.11 Other Information322
- Switching Geometry Axes324
24 Licensing in the SINUMERIK 808D/SINUMERIK 808D ADVANCED325
- Assigning Licenses326
- Activating the Optional Functions327
- Internet Links328
- Important Licensing Terms329
- A Appendix330

Siemens SINUMERIK 808D Function Manual

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Brand	Siemens
Model	SINUMERIK 808D
Category	Control Unit
Language	English