Siemens SINUMERIK 828D Function Manual

Basic Functions
Function Manual, 09/2011, 6FC5397-0BP40-2BA0
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Table of contents
15.11.1.2Channelspecific machine data ............................................................................................. 1250
15.11.1.3Axis/spindlespecific machine data ........................................................................................ 1250
15.11.2 Signals ................................................................................................................................... 1251
15.11.2.1Signals to BAG ...................................................................................................................... 1251
15.11.2.2Signals from BAG .................................................................................................................. 1251
15.11.2.3Signals to channel ................................................................................................................. 1252
15.11.2.4Signals from channel ............................................................................................................. 1252
15.11.2.5Signals to axis/spindle ........................................................................................................... 1252
15.11.2.6Signals from axis/spindle ....................................................................................................... 1252
16 S1: Spindles ..........................................................................................................................................1253
16.1 Brief Description .................................................................................................................... 1253
16.2 Operating modes ................................................................................................................... 1254
16.2.1 Overview ................................................................................................................................ 1254
16.2.2 Mode change ......................................................................................................................... 1255
16.2.3 Control mode ......................................................................................................................... 1256
16.2.4 Oscillation mode .................................................................................................................... 1259
16.2.5 Positioning mode ................................................................................................................... 1259
16.2.5.1 General functionality .............................................................................................................. 1259
16.2.5.2 Positioning from rotation ........................................................................................................ 1267
16.2.5.3 Positioning from standstill ...................................................................................................... 1271
16.2.5.4 "Spindle in position" signal for tool change ............................................................................ 1275
16.2.6 Axis mode .............................................................................................................................. 1276
16.2.6.1 General functionality .............................................................................................................. 1276
16.2.6.2 Implicit transition to axis mode .............................................................................................. 1280
16.2.7 Initial spindle state ................................................................................................................. 1283
16.3 Reference / synchronize........................................................................................................ 1284
16.4 Configurable gear adaptation ................................................................................................ 1289
16.4.1 Gear steps for spindles and gear step change ...................................................................... 1289
16.4.2 Spindle gear stage 0 .............................................................................................................. 1300
16.4.3 Determining the spindle gear stage ....................................................................................... 1303
16.4.4 Parameter set selection during gear step change ................................................................. 1304
16.4.5 Intermediate gear ......................................................................................................
............ 1306
16.
4.6 Nonacknowledged gear step change ................................................................................... 1307
16.4.7 Gear step change with oscillation mode ................................................................................ 1308
16.4.8 Gear step change at fixed position ........................................................................................ 1315
16.4.9 Configurable gear step in M70 .............................................................................................. 1320
16.4.10 Suppression of the gear stage change for DryRun, program test and SERUPRO ............... 1322
16.5 Additional adaptations to the spindle functionality that can be configured ............................ 1325
16.6 Selectable spindles................................................................................................................ 1326
16.7 Programming ......................................................................................................................... 1330
16.7.1 Programming from the part program ..................................................................................... 1330
16.7.2 Programming via synchronized actions ................................................................................. 1334
16.7.3 Programming spindle controls via PLC with FC18 - only 840D sl ......................................... 1334
16.7.4 Special spindle movements via PLC interface ...................................................................... 1335
16.7.5 External programming (PLC, HMI) ........................................................................................ 1339
16.8 Spindle monitoring................................................................................................................. 1341
16.8.1 Permissible speed ranges ..................................................................................................... 1341
16.8.2 Axis/spindle stationary ........................................................................................................... 1342

Siemens SINUMERIK 828D Specifications

General

Control Type	CNC
Operating System	Windows Embedded
Processor	Intel Atom
Display	10.4" color TFT display
Interfaces	Ethernet, USB
Programming	ShopMill, ShopTurn
Operation Panel Size	10.4"
Protection Class	IP65
PLC Memory	2 MB
Spindle Capacity	4 spindles
Hard Drive	CompactFlash