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Weber Geset ALPHA V40 User Manual

Weber Geset ALPHA V40
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Manual for Installation, Setup and Operation
ALPHA V40
Part Number of Document: 21800863
Copyright © 2006, Geset Etikettier-Systeme GmbH
Version: 18.07.06/L.Krämer
Geset Etikettier-Systeme GmbH
Jakobstraße 79
D-73734 Esslingen
E-Mail: info@geset.com
http://www.geset.com
21800863
User's Manual

Table of Contents

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Weber Geset ALPHA V40 Specifications

General IconGeneral
BrandWeber
ModelGeset ALPHA V40
CategoryIndustrial Equipment
LanguageEnglish

Summary

1. Introduction

Purpose and Scope of this Manual

Defines the manual's purpose, scope, and user tasks.

Conventions Used in this Manual

Explains symbols, formatting, and references used in the manual.

Manual Outline

Provides a chapter-by-chapter overview of the manual's content.

Service – Hotline

Information on how to contact customer support for technical assistance.

2. General Information

Compressed Air and Power Requirements

Specifies air and electrical power requirements for the label applicator.

Technical Specifications

Lists technical specs like label format, speed, dimensions, and operating conditions.

Installation Guidelines

Provides criteria for positioning and installing the machine.

System Block Diagram

Illustrates the machine layout for left and right hand versions.

Applications Modes

Describes different modes of label application (Wipe-On, Tamp-Blow, etc.).

3. Preliminary Setup

Unpacking, Mounting, and Transportation

Instructions for unpacking, mounting, and transporting the applicator.

Possible Machine Attitudes

Defines various operational orientations and views of the machine.

Label Loading Procedure

Step-by-step guide for loading label rolls onto the machine.

Changing the Label Roll

Instructions on how to replace the label roll.

Out of Operation

Procedures for safely taking the applicator out of operation.

4. Inputs / Outputs

Rear Panel Connections Overview

Identifies and explains the connectors on the controller's rear panel.

AC Power Connection and Configuration

Instructions for connecting to AC power and configuring input voltage.

Enclosure Cover Management

Procedures for removing and reinstalling the controller enclosure cover.

Sensor Connections and Configuration

Details connections and jumper settings for product and label sensors.

Special Sensor and Encoder Connections

Explains connections for low label sensor and shaft encoder.

Warning Lights and Relay Outputs

Details connections and functions of alarm lamps and relay outputs.

5. Machine Setup

Web and Unwind Brake Adjustment

Adjusting web and unwind brakes for proper label liner tension.

Label Sensor Positioning and Setup

Guidance on positioning and setting up the label sensor and mechanical sensor.

Wipe-On and Air Assist Setup

Adjustments for Wipe-On rollers and the air assist system.

Blow-Box Setup Procedures

Setup for Blow-Box, including vacuum and air blast tube arrangements.

Tamp-Blow and Tamp-On Setup

Setup for Tamp-Blow and Tamp-On applicators, including vacuum and piston speed.

Home Sensor and Tamp Pad Setup

Adjusting home sensor and preparing the tamp pad for labels.

Proximity and Product Detection Setup

Setting up proximity sensor and product detector for accurate application.

Test Run and Verification

Performing a test run after setup to verify label placement accuracy.

6. Display Controller

Controller Interface and Display Overview

Overview of the controller's interface, display, and keyboard.

Operating Display Information

Explains label counter, input sensor status, and label sensor readings.

Keypad Functions and Navigation

Explains keypad operations for menus, parameter changes, and navigation.

Accessing Controller Modes

How to enter User, Programming, and Service modes, including password.

User Menu Functions

Basic user operations like label format selection, counter reset, and language change.

Programming Mode Parameters

Overview of parameters for setting up label formats and machine operation.

Service Program Settings

Password-protected menu for fundamental machine parameter setup.

Applicator Setup Configurations

Examples for configuring V40 with Tamp-On, Tamp-Blow, and Blow-Box applicators.

Key Function Quick Descriptions

Summaries of crucial operations like calling up label formats and setting up new ones.

Table of Parameters

A comprehensive table listing parameters and their default values.

Firmware Release Notes

7. Maintenance

Recommended Cleaning Products

List of recommended products for cleaning the machine.

Daily Maintenance Procedures

Routine tasks for daily maintenance of the applicator.

Weekly Maintenance Procedures

Maintenance tasks to be performed on a weekly basis.

Six-month Maintenance Procedures

Maintenance tasks to be performed every six months.

Yearly Maintenance Procedures

Annual maintenance checks for the applicator.

8. Troubleshooting

Errors of Mechanical Causes

Lists common mechanical problems, causes, and solutions.

Error Messages Appearing on Display

Explains error messages displayed on the controller and their solutions.

Additional Information for Advanced Assistance

Provides advanced troubleshooting information and operational sequences.

Chapter 10 Declaration of Conformity

Declaration of Conformity

Official statement confirming compliance with relevant standards.