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Geset ALPHA V40
Weber Geset ALPHA V40 User Manual
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Manual for Installation, Setup and Operation
ALPHA
V40
Part Number of Document: 21800863
Copyright © 2006, Geset Etikettier-Systeme GmbH
Version: 18.07.06
/
L.Krämer
Geset Etikettier-Systeme GmbH
Jakobstraße 79
D-73734 Esslingen
E-Mail: info@geset.com
http://www.geset.com
218008
63
User's Manual
2
Table of Contents
Table of Contents
3
Introduction
9
Purpose and Scope of this Manual
9
Conventions Used in this Manual
10
Manual Outline
12
Service - Hotline
13
General Information
14
Compressed Air and Power
14
Specifications
14
Installation
15
Important Indication for the Installation / Putting into Operation
15
Recommendation
15
System Block Diagram
16
Applications Modes
18
Wipe-On-Mode (Standard)
18
Tamp-Blow-Mode (Option)
18
Tamp-On-Mode (Option)
18
Blow-On-Mode (Option)
18
Preliminary Setup
19
Applicator Unpacking, Mounting and Transportation
19
Possible Machine Attitudes
21
Label Loading
23
Change for Label Roll
25
Out of Operation
25
Inputs / Outputs
26
Connections on Rear Panel
26
Connection to AC Power (230 / 115 VAC)
27
Configuration of the Input Power (230VAC or 115VAC)
28
Enclosure Cover Removal / Installation
29
Removal
29
Installation
29
Stepper Motor Connection (X1-MOTOR)
29
Product Sensor Connection (X2-PRODUCT SENSOR P, X4-PRODUCT SENSOR S)
30
Configuration of Sensor Inputs
30
Low Label Sensor Connection (X3-LOW LABEL SENSOR)
33
Connection to Shaft-Encoder (X5-DIG ENCODER)
33
Warning Lights Connection (X6-ALARM LAMP)
34
Label Sensor Connection (X7-LABEL SENSOR)
35
Applicator Connection (X8-APPLICATOR)
35
Relay Outputs (X9-RELAY-OUTPUTS)
36
READY Relay (Outputs of X9)
37
SYNC Relay (Outputs of X9)
37
Low Label Relay (Outputs of X9)
37
Machine Setup
38
Web Brake Adjustment
38
Unwind Brake Adjustment
39
Positioning Label Sensor
41
To Setup the Mechanical Label-Sensor (Option)
42
Wipe-On Setup
43
Applicator Setup
44
Air Assist Setup
44
Blow-Box Setup
46
Vacuum Adjustment
46
Vacuum Box Grid Setup
47
Air Blast Tube Arrangements
48
Tamp-Blow Setup
49
Vacuum Setup
49
Piston Speed Setting
50
Home Sensor Adjustment
51
To Check Home Sensor Adjustment
51
Tamp Pad
53
Installation of Tamp Pad
54
Proximity Sensor for Variable Stroke (Option)
55
Tamp-On Setup
56
Product Detection Setup
57
Positioning the Applicator
57
Product Detector Position
57
Test Run
58
Display Controller
59
Label Counter
60
Input Sensor (State)
60
Label Sensor (Value and State)
60
Current Label ID
61
Feed Length
61
Feed Speed / Trigger Delay
61
Function of Keypad
61
To Enter Menus
62
Reset Function
62
Password (ACCESS CODE)
62
User-Menu
64
Label Format 01
64
Reset Counter
65
Change Language
65
Programming Mode
66
Line Speed
66
Auxiliary Information to the Line Speed
67
Label Position
68
Referenc Edge
69
Gap Level
70
Label Level
70
Trigger Delay
71
Synchronization Pulse
71
Trigger Blank
72
Label Queue
72
Calibrate Sensor
73
Auxiliary Information of Calculation Algorithm
73
Calibrate Label
74
Service Program
76
Current Page
76
Address
76
Bit Value
76
Address 00 (Page 0), Language
77
Address 01 (Page 0), Label Format
77
Address 02 (Page 0), Trigger/Applicator Configuration
78
Address 03 (Page 0), Paper Threshold
78
Address 04 (Page 0), Max. Search Length
79
Address 05 (Page 0), Sensor and Peeling Edge Distance
79
Address 06 (Page 0), Encoder Reading
80
Address 07 (Page 0), Diagnostic Functions
81
Address 08 (Page 0), Dispensing Speed (of Label Format #1)
82
Address 09 (Page 0), Label Positioning (of Label Format #1)
82
Address 10 (Page 0), Gap Level (of Label Format #1)
82
Address 11 (Page 0), Label Level (of Label Format #1)
82
Address 12 (Page 0), Trigger Delay (of Label Format #1)
83
Address 13 (Page 0), Sync Pulse (of Label Format #1)
83
Address 14 (Page 0), Trigger Blanking (of Label Format #1)
83
Address 15 (Page 0), Label Queue (of Label Format #1)
83
Address 249 (Page 0), Tamp Extension Time
84
Address 250 (Page 0), Proximity Timeout
84
Address 251 (Page 0), Blow Time
85
Address 252 (Page 0), Burst Mode
85
Address 253 (Page 0), Apply Delay
85
Address 254 (Page 0), Access Code
86
Address 255 (Page 0), Checksum
86
Set up ALPHA V40 to Applicators
87
Set up V40 to Tamp-On Applicator
87
Set up V40 to Tamp-Blow Applikator
88
Set up V40 to Blow-Box Applikator
89
Quick Descriptions of most Important Functions
90
To Call up Stored Label Formats
90
To Setup (New) Types of Labels
90
To Setup the Label Position
91
Change LINE SPEED / TRIG. DELAY for Real-Time Settings
91
Table of Parameters
92
Firmware Release Notes
95
Maintenance
98
Recommended Cleaning Products
98
Daily Maintenance
99
Weekly Maintenance
100
Six-Month Maintenance
101
Yearly Maintenance
102
Troubleshooting
103
Errors of Mechanical Causes
103
Error Messages Appearing on Display
106
Additional Information for a Advanced Assistance
108
Index
109
Declaration of Conformity
111
4
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Weber Geset ALPHA V40 Specifications
General
Brand
Weber
Model
Geset ALPHA V40
Category
Industrial Equipment
Language
English
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