Glossary ALPHA V40
Version 18.07.06
3
1. Introduction ........................................................................................................................9
Purpose and Scope of this Manual ..........................................................................................9
Conventions Used in this Manual...........................................................................................10
Manual Outline .......................................................................................................................12
Service – Hotline ....................................................................................................................13
2. General Information .........................................................................................................14
Compressed Air and Power .............................................................................................................. 14
Specifications .........................................................................................................................14
Installation ..............................................................................................................................15
Important indication for the installation / putting into operation......................................................... 15
Recommendation .............................................................................................................................. 15
System Block Diagram ...........................................................................................................16
Figure 2-1: ALPHA V40 in left hand version (LH) ............................................................................. 16
Figure 2-1: ALPHA V40 in right hand version (RH) .......................................................................... 17
Applications Modes ................................................................................................................18
Wipe-On-Mode (Standard)................................................................................................................ 18
Tamp-Blow-Mode (Option)................................................................................................................ 18
Tamp-On-Mode (Option)................................................................................................................... 18
Blow-On-Mode (Option) .................................................................................................................... 18
3. Preliminary Setup.............................................................................................................19
Applicator Unpacking, Mounting and Transportation .............................................................19
Possible Machine Attitudes ....................................................................................................21
Label Loading.........................................................................................................................23
Change for Label Roll.............................................................................................................25
Out of Operation.....................................................................................................................25
4. Inputs / Outputs................................................................................................................26
Connections on rear panel .....................................................................................................26
Connection to AC Power (230 / 115 VAC)............................................................................................. 27
Configuration of the Input Power (230VAC or 115VAC)................................................................... 28
Enclosure Cover Removal / Installation .................................................................................29
Removal ............................................................................................................................................ 29
Installation ......................................................................................................................................... 29
Stepper Motor Connection (X1-MOTOR)...................................................................................29
Product Sensor Connection (X2-PRODUCT SENSOR P, X4-PRODUCT SENSOR S) ........................30
Configuration of Sensor Inputs:......................................................................................................... 30
Low Label Sensor Connection (X3-LOW LABEL SENSOR)..........................................................33
Connection to Shaft-Encoder (X5-DIG ENCODER).....................................................................33
Warning Lights Connection (X6-ALARM LAMP)..........................................................................34
Label Sensor Connection (X7-LABEL SENSOR) .........................................................................35
Applicator Connection (X8-APPLICATOR) ..................................................................................35
Relay Outputs (X9-RELAY-OUTPUTS) ........................................................................................36
READY Relay (Outputs of X9) .......................................................................................................... 37
SYNC Relay (Outputs of X9)............................................................................................................. 37
Low Label Relay (Outputs of X9) ...................................................................................................... 37
5. Machine Setup ..................................................................................................................38
Web Brake Adjustment ..................................................................................................................... 38
Unwind Brake Adjustment................................................................................................................. 39
Positioning Label Sensor .................................................................................................................. 41
To Setup the Mechanical Label-Sensor (Option).............................................................................. 42
Wipe-On Setup.......................................................................................................................43
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