Weber Geset ALPHA V40 - Yearly Maintenance Procedures

111 pages

Save Page as PDF

To Next Page

To Previous Page

Chapter 7 Maintenance ALPHA V40

Version 18.07.06

102

Yearly Maintenance

1. Check all the items in the weekly and six-month maintenance sections.

2. Examine moving parts for excessive wear.

3. Check the brake strap for wear and proper tension.

Main Page

Table of Contents3
Introduction9
Purpose and Scope of this Manual9
Conventions Used in this Manual10
Manual Outline12
Service - Hotline13
General Information14
Compressed Air and Power14
Specifications14
Installation15
Important Indication for the Installation / Putting into Operation15
Recommendation15
System Block Diagram16
Applications Modes18
Wipe-On-Mode (Standard)18
Tamp-Blow-Mode (Option)18
Tamp-On-Mode (Option)18
Blow-On-Mode (Option)18
Preliminary Setup19
Applicator Unpacking, Mounting and Transportation19
Possible Machine Attitudes21
Label Loading23
Change for Label Roll25
Out of Operation25
Inputs / Outputs26
Connections on Rear Panel26
Connection to AC Power (230 / 115 VAC)27
Configuration of the Input Power (230VAC or 115VAC)28
Enclosure Cover Removal / Installation29
Removal29
Installation29
Stepper Motor Connection (X1-MOTOR)29
Product Sensor Connection (X2-PRODUCT SENSOR P, X4-PRODUCT SENSOR S)30
Configuration of Sensor Inputs30
Low Label Sensor Connection (X3-LOW LABEL SENSOR)33
Connection to Shaft-Encoder (X5-DIG ENCODER)33
Warning Lights Connection (X6-ALARM LAMP)34
Label Sensor Connection (X7-LABEL SENSOR)35
Applicator Connection (X8-APPLICATOR)35
Relay Outputs (X9-RELAY-OUTPUTS)36
READY Relay (Outputs of X9)37
SYNC Relay (Outputs of X9)37
Low Label Relay (Outputs of X9)37
Machine Setup38
Web Brake Adjustment38
Unwind Brake Adjustment39
Positioning Label Sensor41
To Setup the Mechanical Label-Sensor (Option)42
Wipe-On Setup43
Applicator Setup44
Air Assist Setup44
Blow-Box Setup46
Vacuum Adjustment46
Vacuum Box Grid Setup47
Air Blast Tube Arrangements48
Tamp-Blow Setup49
Vacuum Setup49
Piston Speed Setting50
Home Sensor Adjustment51
To Check Home Sensor Adjustment51
Tamp Pad53
Installation of Tamp Pad54
Proximity Sensor for Variable Stroke (Option)55
Tamp-On Setup56
Product Detection Setup57
Positioning the Applicator57
Product Detector Position57
Test Run58
Display Controller59
Label Counter60
Input Sensor (State)60
Label Sensor (Value and State)60
Current Label ID61
Feed Length61
Feed Speed / Trigger Delay61
Function of Keypad61
To Enter Menus62
Reset Function62
Password (ACCESS CODE)62
User-Menu64
Label Format 0164
Reset Counter65
Change Language65
Programming Mode66
Line Speed66
Auxiliary Information to the Line Speed67
Label Position68
Referenc Edge69
Gap Level70
Label Level70
Trigger Delay71
Synchronization Pulse71
Trigger Blank72
Label Queue72
Calibrate Sensor73
Auxiliary Information of Calculation Algorithm73
Calibrate Label74
Service Program76
Current Page76
Address76
Bit Value76
Address 00 (Page 0), Language77
Address 01 (Page 0), Label Format77
Address 02 (Page 0), Trigger/Applicator Configuration78
Address 03 (Page 0), Paper Threshold78
Address 04 (Page 0), Max. Search Length79
Address 05 (Page 0), Sensor and Peeling Edge Distance79
Address 06 (Page 0), Encoder Reading80
Address 07 (Page 0), Diagnostic Functions81
Address 08 (Page 0), Dispensing Speed (of Label Format #1)82
Address 09 (Page 0), Label Positioning (of Label Format #1)82
Address 10 (Page 0), Gap Level (of Label Format #1)82
Address 11 (Page 0), Label Level (of Label Format #1)82
Address 12 (Page 0), Trigger Delay (of Label Format #1)83
Address 13 (Page 0), Sync Pulse (of Label Format #1)83
Address 14 (Page 0), Trigger Blanking (of Label Format #1)83
Address 15 (Page 0), Label Queue (of Label Format #1)83
Address 249 (Page 0), Tamp Extension Time84
Address 250 (Page 0), Proximity Timeout84
Address 251 (Page 0), Blow Time85
Address 252 (Page 0), Burst Mode85
Address 253 (Page 0), Apply Delay85
Address 254 (Page 0), Access Code86
Address 255 (Page 0), Checksum86
Set up ALPHA V40 to Applicators87
Set up V40 to Tamp-On Applicator87
Set up V40 to Tamp-Blow Applikator88
Set up V40 to Blow-Box Applikator89
Quick Descriptions of most Important Functions90
To Call up Stored Label Formats90
To Setup (New) Types of Labels90
To Setup the Label Position91
Change LINE SPEED / TRIG. DELAY for Real-Time Settings91
Table of Parameters92
Firmware Release Notes95
Maintenance98
Recommended Cleaning Products98
Daily Maintenance99
Weekly Maintenance100
Six-Month Maintenance101
Yearly Maintenance102
Troubleshooting103
Errors of Mechanical Causes103
Error Messages Appearing on Display106
Additional Information for a Advanced Assistance108
Index109
Declaration of Conformity111

Weber Geset ALPHA V40 - Yearly Maintenance Procedures

Table of Contents