CONTENTS
1. TROUBLESHOOTING.................................................................................................................1-S1
2. SERVICING SPECIFICATIONS ..................................................................................................1-S4
3. TIGHTENING TORQUES............................................................................................................1-S9
4. CHECKING, DISASSEMBLING AND SERVICING ...................................................................1-S11
[1] CHECKING AND ADJUSTING............................................................................................1-S11
(1) Engine Body ..................................................................................................................1-S11
(2) Lubricating System ........................................................................................................1-S13
(3) Cooling System .............................................................................................................1-S14
(4) Turbocharger .................................................................................................................1-S16
(5) EGR Cooler ...................................................................................................................1-S17
[2] PREPARATION...................................................................................................................1-S18
(1) Bonnet and Cover..........................................................................................................1-S18
(2) DPF Muffler ...................................................................................................................1-S19
(3) Lubricant and Coolant ...................................................................................................1-S22
(4) Propeller Shaft and Power Steering Hose.....................................................................1-S23
(5) Separating Engine From Clutch Housing (ROPS Model)..............................................1-S24
(6) Separating Engine From Clutch Housing (CABIN Model) .............................................1-S26
(7) Separating Engine From Front Axle Frame...................................................................1-S29
[3] DISASSEMBLING AND ASSEMBLING ..............................................................................1-S30
(1) External Components ....................................................................................................1-S30
(2) Turbocharger and EGR .................................................................................................1-S30
(3) Common Rail.................................................................................................................1-S32
(4) Cylinder Head and Valves .............................................................................................1-S34
(5) Thermostat ....................................................................................................................1-S40
(6) Supply Pump .................................................................................................................1-S41
(7) Water Pump and Oil Cooler...........................................................................................1-S44
(8) Front Cover....................................................................................................................1-S45
(9) Flywheel and Timing Gears...........................................................................................1-S46
(10)Piston and Connecting Rod ..........................................................................................1-S51
(11)Crankshaft and Crankcase............................................................................................1-S54
[4] SERVICING.........................................................................................................................1-S56
(1) Cylinder Head and Valves .............................................................................................1-S56
(2) Timing Gears .................................................................................................................1-S62
(3) Piston and Connecting Rod...........................................................................................1-S68
(4) Crankshaft .....................................................................................................................1-S70
(5) Cylinder .........................................................................................................................1-S76
(6) Oil Pump........................................................................................................................1-S76
(7) Relief Valve ...................................................................................................................1-S77
SERVICING
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