TRANSMISSION
M6060, M7060, WSM
2-S41
(3) 1st Shaft
1st Shaft Assembly
1. Remove the bearing (1).
2. Draw out the 1st-2nd, 5th-6th synchronizer unit and gears.
3. Remove the bearing (26) and collar (25).
4. Draw out the 3rd-4th synchronizer unit and gears.
(When reassembling)
• Be sure to assemble the synchronizer unit, set the teeth (28) on
the shifter (11) to the key (10) as shown in the figure.
• The directionality of inner race (17) and (21).
– The inner race (17) for 41T gear (6th speed) (18) turn the
without spline side "E" to the rearward "R".
– The inner race (21) for 28T gear (3rd speed) (22) turn the
without spline side "E" to the forward "F".
• The directionality of coupling.
– The coupling for 1-2 speed (9), turn the longer boss side "D"
to the rearward "R".
The coupling for 3-4 speed (23) and 5-6 speed (16), turn the
longer boss side "D" to the forward "F".
• Apply transmission fluid to synchronizer unit.
• Apply molybdenum disulfide (Three Bond 1901 or equivalent) to
the inner race (3), (12), (17) and (21).
• Face the grooved side of thrust collar (2) and (19) to the gear
side.
9Y1210828TRS0063US0
(1) Bearing
(2) Thrust Collar
(3) Inner Race
(4) Needle Bearing
(5) 19T Gear
(6) Collar
(7) Synchronizer Ring
(8) Synchronizer Spring
(9) Coupling (1-2 Speed)
(10) Synchronizer Key
(11) Shifter
(12) Inner Race
(13) 24T Gear
(14) Thrust Collar
(15) 36T Gear
(16) Coupling (5-6 Speed)
(17) Inner Race
(18) 41T Gear
(19) Thrust Collar
(20) 1st Shaft
(21) Inner Race
(22) 28T Gear (3-speed)
(23) Coupling (3-4 Speed)
(24) 32T Gear (4-speed)
(25) Collar
(26) Bearing
(27) Without Teeth
(28) Teeth
E: Without Spline Side
D: Longer Boss
F: Forward
R: Rearward
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