TRANSMISSION
M6060, M7060, WSM
2-S58
Flaw on Synchronizer Key and Spring
1. Check the projection in the center of the synchronizer key for
wear.
2. Check the spring for fatigue or wear on the area where the
spring contacts with the keys.
3. If there is any problem, replace them.
9Y1210828TRS0096US0
[2] TRAVELING CLUTCH
Backlash between Damper Disc Boss and Shaft
1. Mount the damper disc to the input shaft.
2. Hold the shaft so that it does not turn.
3. Rotate disc lightly and measure the displacement around the
disc edge.
4. If the measurement exceeds the allowable limit, replace the
damper disc.
9Y1210828TRS0097US0
Shuttle Lever and Inching Lever Bushing
1. Measure the lever pin O.D. with an outside micrometer.
2. Measure the lever bushing I.D. with an inside micrometer, and
calculate the clearance.
3. If the clearance exceeds the allowable limit, replace it.
9Y1210828TRS0098US0
Displacement around
disc edge
Allowable limit
2.0 mm
0.079 in.
Clearance between lever
pin and lever bushing
Factory specification
0.049 to 0.156 mm
0.0019 to 0.0061 in.
Allowable limit
0.5 mm
0.0197 in.
Lever pin O.D. Factory specification
13.957 to 13.984 mm
0.5495 to 0.5506 in.
Lever Bushing I.D. Factory specification
14.033 to 14.113 mm
0.5525 to 0.5556 in.
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