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YASKAWA A1000 Series Technical Manual

YASKAWA A1000 Series
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6.10 Troubleshooting without Fault Display
YASKAWA ELECTRIC SIEP C710616 27C YASKAWA AC Drive A1000 Technical Manual 341
Troubleshooting
6
Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC Injection
Braking)
Output Frequency is not as High as Frequency Reference
Buzzing Sound from Motor at 2 kHz
Unstable Motor Speed when Using PM
Motor Does Not Restart after Power Loss
Cause Possible Solutions
DC Injection Braking is set too low and the drive cannot decelerate
properly.
Adjust the DC Injection braking settings.
Increase the current level for DC Injection Braking (b2-02).
Increase the DC Injection Braking time at stop (b2-04).
The stopping method is set so that the drive coasts to stop. Set b1-03 (Stopping Method Selection) to 0 or 2.
Cause Possible Solutions
Frequency reference is set within the range of the Jump frequency.
Adjust the parameters used for the Jump frequency function (d3-01, d3-02, d3-03).
Enabling the Jump frequency prevents the drive from outputting the frequencies specified in the Jump range.
Upper limit for the frequency reference has been exceeded.
Set the maximum output frequency and the upper limit for the frequency reference to more appropriate values (E1-
04, d2-01).
The following calculation yields the upper value for the output frequency = E1-04 x d2-01 / 100
Large load triggered Stall Prevention function during acceleration.
Reduce the load.
Adjust the Stall Prevention level during acceleration (L3-02).
Cause Possible Solutions
Exceeded 110% of the rated output current of the drive while
operating at low speeds.
If the output current rises too high at low speeds, the carrier frequency is automatically reduced and causes a whining
or buzzing sound.
If the sound is coming from the motor, disable carrier frequency derating (L8-38 = 0).
Disabling the automatic carrier frequency derating increases the chances of an overload fault (oL2). Switch to a larger
capacity motor if oL2 faults occur too frequently.
Cause Possible Solutions
The motor code for the PM motor (E5-01 or T2-02) is set
incorrectly (Yaskawa motors only).
Refer to Motor Performance Fine-Tuning on page 296 for details.
Drive is attempting to operate the motor beyond the speed control
range listed in the specifications.
Check the speed control range and adjust the speed accordingly.
Motor hunting occurs. Refer to Motor Performance Fine-Tuning on page 296 for details.
Hunting occurs at start. Increase the S-curve time at the start of acceleration (C2-01).
Too much current is flowing through the drive.
Enter the correct motor code for the PM motor being used into E5-01.
For special-purpose motors, enter the correct data to all E5 parameters according to the test report provided for the
motor.
Cause Possible Solutions
The Run command was not issued again when power was restored.
Check the sequence and wiring that has been set up to enter the Run command.
A relay should be set up to make sure the Run command remains enabled throughout any power loss.
The relay that is supposed to maintain the Run command has been
switched off.
Check wiring and circuitry for the relay intended to keep the Run command enabled.

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YASKAWA A1000 Series Specifications

General IconGeneral
SeriesA1000
TypeAC Drive
AltitudeUp to 1000m without derating
Output Frequency0-400 Hz
Control MethodV/f Control
Overload Capacity150% for 60 seconds
Communication OptionsModbus, DeviceNet, Profibus, Ethernet/IP
Ambient Temperature-10 to 50°C
Storage Temperature-20 to 60°C
Humidity5% to 95% (non-condensing)
Enclosure RatingIP20
Horsepower0.5 to 1000 HP
Power Range0.4 - 630 kW (varies by voltage and model)
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheat
Cooling MethodFan Cooled
SafetySafe Torque Off (STO)

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