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322 Zebra ZXP Series 3 Card Printer Service Manual P1061317-002 ( Draft )

Table of Contents

Contents3
General Description7
- 1.1 Description7
- 1.2 Features, Controls, and Indicators8
  - Rear Panel Connectors, Controls, and Indicators9
  - Multi-Function LCD Panel10
- 1.3 Specifications12
- 1.4 ISO Standard Card Dimensions16
- 1.5 Compliance Information17
- 1.6 Icons19
- 1.7 Zebra Supplies19
Installation and Setup21
- 2.1 General Information21
- 2.2 Unpacking the Printer22
- 2.3 Setting up the Printer23
- 2.4 Connecting Power24
- 2.5 Connecting the Printer to your Computer25
- 2.6 Viewing Printer Information26
- 2.7 Installing the Windows Printer Driver27
- 2.8 Changing the Printer Driver Options43
- 2.9 Installing the Ribbon Cartridge72
- 2.10 Loading Cards74
- 2.11 Print a Test Card77
- 2.12 Printer Operation78
  - Creating a Sample Card78
  - Printing the Sample Card78
- 2.13 Packing the Printer for Shipment79
Theory of Operation81
- 3.1 Introduction81
- 3.2 Card Printing Basics82
  - Printhead82
  - Printing Technologies and Ribbons83
- 3.3 Card Path Elements87
- 3.4 Card Movement During Printing88
- 3.5 Block Diagram90
- 3.6 CPU PCBA Connections91
Troubleshooting93
- 4.1 Introduction93
- 4.2 Troubleshooting Procedures94
  - 4.2.1 LCD Panel Warnings and Error Messages94
  - 4.2.2 Print Quality Issues98
Replacement Procedures105
- 5.1 Introduction105
- 5.2 Required Tools106
- 5.3 Removal Sequence107
- 5.4 Procedure List110
- 5.5 Procedures111
Preventive Maintenance197
- 6.1 Cleaning the System197
  - 6.1.1 When to Clean197
  - 6.1.2 How to Clean198
Model Numbers199
Advanced Sharing201
Accessing a Network Printer via a Web Browser211
Magnetic Encoder Option223
Smart Card Options227
Printer Commands233
Half-Panel Ribbon Operation237
Upgrade Kit Instructions243
Printer Configuration325
Spares List329
Belt Tensioning341
Printhead Maintenance347
Worldwide Support361

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