Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Screw adapter -VW 771/40- into threaded hole of transmission
housing.
– Heat the transmission housing using the -V.A.G 1416- in the
area of the bearing seat for the grooved ball bearing/input shaft
to approximately 100 °C (212 °F) for approximately 10 mi‐
nutes.
– Pull off transmission housing from clutch housing -arrow- us‐
ing slide hammer -VW 771/1- .
Note
If necessary, carefully pry up all around and alternating between
sides on protruding flange taking care not to damage sealing sur‐
faces.
– Remove separating tool -A- and -VW 455- from input shaft.
Note
A 2nd technician is required to remove shafts from clutch housing.
– Lift differential -1- with the left hand.
– With the right hand, lift output shaft for 1st to 4th gears together
with selector rods -2- -arrow A-.
– At the same time, 2nd technician lifts input-, reverse- and out‐
put shaft for 5th/6th gear -3- together with selector rods out of
clutch housing -arrow B-.
Note
If necessary, differential can be shifted again in clutch housing
after lifting shafts.
– Pry off the shaft sealing ring for the input shaft with the -VW
681- .
Note
Grooved ball bearing on input shaft must always be replaced
-6- ⇒ page 180 .
Transmission, Assembling
• A new grooved ball bearing must be pressed on to input shaft
-6- ⇒ page 180 .
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
146 Rep. Gr.34 - Controls, Housing