Audi TT 2007 - Permitted Unless Authorised by AUDI AG. AUDI AG Does Not Guarantee or Accept any Liability

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Torque Wrench -V.A.G 1331-
♦ Dial Gauge -VAS 6080-
♦ Kukko 21/7 internal puller
♦ Kukko 22/2 counter-support
♦ Dial gauge extension 30 mm
Procedure
– Press the outer ring for the tapered roller bearing with an ad‐
justment shim into the clutch housing.
• The shoulder on the inner diameter of the -3005- points toward
the outer ring.
– Press the outer ring for the tapered roller bearing without an
adjustment shim into the transmission housing.
– Insert differential into clutch housing.
– Attach the transmission housing and tighten the 5 bolts to
tightening specification -11- ⇒ page 78 and -12- ⇒ page 78 .
– Press differential in direction of clutch housing and rotate eight
times at the same time.
– Press the differential in the direction of the transmission hous‐
ing and rotate eight times at the same time.
– Install dial gauge and set to 0 with 1 mm pre-load.
A - Dial gauge extension 30 mm
– Move the differential up and down and read the play on the
dial gauge and note it (example: 0.70 mm).
Determining Shim Thickness
The specified bearing pre-load is obtained by adding a constant
pre-load figure of (0.25 mm) to the reading obtained.
Example:
Measured value 0.70 mm
+ Pre-load (constant value) 0.25 mm
Thickness of shim = 0.95 mm
– Remove transmission housing.
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
1. Description and Operation 225