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2.4 Output Shaft for 5th/6th Gear/Reverse Gear Assembly Overview
Note
♦
Attach transmission to assembly stand. Refer to
⇒ “4.6 Transmission, Securing to Assembly Stand”, page 107 .
♦
If output shaft or tapered roller bearings are replaced, an adjustment on output shaft must be performed.
Refer to ⇒ “2.5 Output Shaft for 5th/6th Gear and Reverse Gear, Adjusting”, page 188 .
♦
When installing new gears or a new output shaft, consult technical data. Refer to
⇒ “3.1 Code Letters, Assembly Allocation, Ratios and Capacities”, page 9 .
♦
Always replace both tapered roller bearings together as a set.
1 - Clutch Housing
2 - Adjustment Shim
❑ 0.65 mm thick
3 - Taper Roller Bearing Outer
Race
❑ Pulling out ⇒ page 203
❑ Installing ⇒ page 203
4 - Tapered Roller Bearing In‐
ner Race
❑ Pulling off ⇒ page 204
❑ Pressing on
⇒ page 207
5 - Output Shaft 5th/6th Gear/
Reverse Gear
❑ Adjusting, refer to
⇒ “2.5 Output Shaft for
5th/6th Gear and Re‐
verse Gear, Adjusting”,
page 188
6 - Synchronizer Hub for Re‐
verse Gear
❑ Pressing off
⇒ page 204
❑ Installation location
⇒ page 204
❑ Pressing on
⇒ page 205
7 - Securing Ring
8 - Locking Collar for Reverse
Gear
❑ With synchronizer ring
9 - Needle Bearing
❑ For reverse gear wheel
10 - Reverse Gear Selector Gear
11 - Sleeve
❑ Pressing off over reverse gear selector gear ⇒ page 204
❑ Installed position: the wider collar on sleeve points toward reverse gear selector gear
❑ Pressing on ⇒ page 205
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
2. Description and Operation 187
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