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2.2 Output Shaft for 1st to 4th Gears Assembly Overview
Note
♦
Attach transmission to assembly stand. Refer to
⇒ “4.6 Transmission, Securing to Assembly Stand”, page 107 .
♦
If output shaft or tapered roller bearings are replaced, an adjustment on output shaft must be performed.
Refer to ⇒ “2.3 Output Shaft, 1st to 4th Gears, Adjusting”, page 183 .
♦
When installing new gears or a new output shaft, consult technical data. Refer to
⇒ “3.1 Code Letters, Assembly Allocation, Ratios and Capacities”, page 9 .
♦
Always replace both tapered roller bearings together as a set.
1 - Clutch Housing
2 - Oil Deflector Ring
3 - Dished Washer
❑ Pulling out ⇒ page 195
❑ Installing ⇒ page 195
4 - Taper Roller Bearing Outer
Race
❑ Pulling out ⇒ page 196
❑ Installing ⇒ page 196
5 - Tapered Roller Bearing In‐
ner Race
❑ Pressing off
⇒ page 197
❑ Pressing on
⇒ page 197
6 - Output Shaft
❑ For 1st to 4th gear
❑ Adjusting, refer to
⇒ “2.3 Output Shaft, 1st
to 4th Gears, Adjusting”,
page 183
7 - Needle Bearing
❑ For 2nd gear
8 - 2nd Gear Selector Gear
9 - Synchronizer ring
❑ (Inner race for 2nd gear)
❑ Checking for wear
⇒ page 197
❑ Check tabs for scoring
❑ Installation location
⇒ page 198
10 - Outer Race for 2nd Gear
❑ Install on synchronizer ring -9-
❑ Replace if grooved or scored
❑ Installation location ⇒ page 198
11 - 2nd Gear Synchronizer Ring
❑ Checking for wear ⇒ page 198
❑ Installation location ⇒ page 198
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
2. Description and Operation 181
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