Audi TT 2007 - Output Shaft, 1 St to 4 Th Gears, Adjusting

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28 - Synchronizer Ring
❑ (Inner race for 3rd gear)
❑ Checking for wear ⇒ page 197
❑ Check tabs for scoring
❑ Installation location ⇒ page 200
29 - Needle Bearing
❑ For 3rd gear
30 - 3rd Gear Selector Gear
❑ Installation location ⇒ page 200
31 - Tapered Roller Bearing Inner Race
❑ Pulling off ⇒ page 196
❑ Pressing on ⇒ page 201
32 - Securing Ring
❑ When replacing tapered roller bearing -31- and output shaft -6-, determine again
33 - Taper Roller Bearing Outer Race
❑ Pulling out ⇒ page 201
❑ Installing ⇒ page 202
34 - Adjustment Shim
❑ Determining thickness, refer to ⇒ “2.3 Output Shaft, 1st to 4th Gears, Adjusting”, page 183
35 - Transmission Housing
2.3 Output Shaft, 1st to 4th Gears, Adjusting
It is necessary to readjust the output shaft when the following
components are replaced:
♦ Transmission housing
♦ Clutch housing
♦ Output Shaft, 1st to 4th Gears
♦ Tapered roller bearing for output shaft
Adjustment overview, refer to
⇒ “1.4 Adjustment Overview”, page 224 .
Special tools and workshop equipment required
♦ Dial Gauge Holder -VW 387-
♦ Punch -VW 407-
♦ Thrust Pad Con. 8/65 -VW 433-
♦ Installation Arbor -VW 792-
♦ Holding Fixture -VW 801-
♦ Thrust Plate -2050-
♦ Dial gauge -VAS 6080-
♦ Kukko 21/7 internal puller
♦ Kukko 22/2 counter-support
Adjusting
• Attach transmission to assembly stand. Refer to
⇒ “4.6 Transmission, Securing to Assembly Stand”,
page 107 .
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
2. Description and Operation 183