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Audi TT 2007 - Output Shaft, 1 St to 4 Th Gears

Audi TT 2007
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Insert a 1.86 mm thick circlip -A- into groove of input shaft and
press upward.
Measure dimension between grooved ball bearing -B- and in‐
stalled circlip -A- using a feeler gauge -C-.
Remove circlip inserted for the measurement.
Determine the circlip according to the table, refer to the elec‐
tronic parts catalog ETKA.
The following locking rings are available:
Measured Value
(mm)
Locking Ring Thick‐
ness (mm)
Axial Play (mm)
0.01 to 0.05 1.86 0.01 to 0.05
0.05 to 0.07 1.89 0.01 v 0.05
0.07 to 0.10 1.92 0.01 to 0.05
0.10 to 0.13 1.95 0.01 to 0.05
0.13 to 0.16 1.98 0.01 to 0.05
Pulling Cylindrical Roller Bearing off Clutch Housing
When pulling circlip -arrow- off from roller bearing, compress
it using pliers -C-.
A - Support , for example -Kukko 22/2-
B - Internal puller 30 to 37 mm , for example -Kukko 21/5-
Pressing Cylindrical Roller Bearing into Clutch Housing
When pressing circlip -arrow- in for roller bearing, compress it
using pliers -A-.
Remove the pliers before the roller bearing is installed posi‐
tion.
Circlip must engage into groove of clutch housing.
3.2 Output Shaft, 1st to 4th Gears
Special tools and workshop equipment required
Thrust Plate -VW 401-
Thrust Plate -VW 402-
Punch -VW 407-
Punch -VW 408A-
THRUST Disc -VW 412-
Tube 60 mm Dia. -VW 415A-
Holding Plate -VW 309-
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
194 Rep. Gr.35 - Gears, Shafts

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