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3 Disassembly and Assembly
⇒ “3.1 Input Shaft”, page 192
⇒ “3.2 Output Shaft, 1st to 4th Gears”, page 194
⇒ “3.3 Output Shaft for 5th/6th Gear and Reverse Gear”,
page 202
3.1 Input Shaft
Special tools and workshop equipment required
♦ Thrust Plate -VW 401-
♦ Thrust Plate -VW 402-
♦ Punch -VW 407-
♦ Thrust Disc -VW 412-
♦ Thrust Pad 16.5/28 mm Dia. -VW 431-
♦ Arbor 50 mm Dia. -VW 432-
♦ Thrust Tube -VW 454-
♦ Locking Pin -30 - 505-
♦ Thrust piece -40 - 105-
♦ Press Tube -2040-
♦ Kukko 21/5 internal puller
♦ Puller 18/1
♦ Separating tool 17/1 and 17/2
♦ Kukko 22/2 counter-support
Removing the Grooved Ball Bearing
– Remove circlip from input shaft.
– Before attaching extractor, place -VW 431- and -40 - 105- on
input shaft.
– Attach separating device -B- into surrounding groove for circlip
in bearing.
A - Extractor , for example -Kukko 18/1-
B - Separating device 12 to 75 mm , for example -Kukko 17/1-
Removing the 5th Gear Wheel
A - Separating device 22 to 115 mm , for example -Kukko 17/2-
Installing 5th Gear Wheel
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
192 Rep. Gr.35 - Gears, Shafts
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