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Gesipa 8000 - User Manual

Gesipa 8000
169 pages
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Automatic Blind Riveting Unit
GAV electronic
Model 8000
Model 8000 eco
Fully Automatic Blind Riveting System
Year of construction . . . . . . . .
Device No. . . . . . . . . . . . . . . . . .
Operating Instructions
With Spare Parts List and Accessories
GESIPA Blindniettechnik GmbH T +49 (0) 6105 962 0
Nordendstraße 13-39 F +49 (0) 6105 962 287
64546 Mörfelden-Walldorf info@gesipa.com
Germany www.gesipa.com

Table of Contents

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Do you have a question about the Gesipa 8000 and is the answer not in the manual?

Summary

Dimension Sheet, Technical Data and Working Range

Intended Use and Safety Information

Intended use

Defines the system's purpose and operator requirements.

Safety information

Outlines general safety precautions and responsibilities.

Accident prevention

Lists measures to prevent accidents during operation.

Workplace

Specifies requirements for a safe and suitable work environment.

Environmental Information, Recycling, Declaration of Conformity

Environmental information

Details noise and vibration emissions of the system.

Recycling

Provides guidance on proper disposal of materials.

Declaration of conformity

Lists directives and standards the product conforms to.

Transportation and Installation

Transportation

Describes methods for safely moving and handling the unit.

Installation

Details requirements for connecting power, air, and hydraulic systems.

Start-Up and Operation

Start-up

Step-by-step guide for initial system setup and powering on.

Operation

Explains the process of using the blind riveting gun.

Functional Principle

Functional Description

Functional Components of the Blind Riveting Gun

Lists and explains the parts of the riveting gun.

Functional Assemblies of the Supply Unit

Explains the functions of the supply unit's components.

Operation

Operating Controls

Identifies and describes the function of all control panel elements.

Graphic Display

Explains the layout and elements of the device's display interface.

Menu Structure

Outlines the navigation paths through the device's menu system.

Main Menu

Describes the primary operating screen and its states.

Error Messages

Lists possible faults and their corresponding remedies.

Access Authorisation

Explains how to manage user access and security codes.

Manual Operation

Details how to operate functions manually for testing or setup.

Parameter Settings

Guides users on adjusting system parameters for optimal performance.

Data Selection

Explains how to select and load data like profiles or lists.

Text Entry

Describes the process of entering text for labels or notes.

GAV Settings

Vibration Feed Unit

Configuration of the component feeding system.

Pressure Sensors

Settings related to system and gun air pressure sensors.

Large Pressure Booster

Configuration and calibration of the large pressure booster.

Small Pressure Booster

Configuration and calibration of the small pressure booster.

Separator

Settings for the component separation and feeding mechanism.

Blow Air

Settings for the blow air function used in various stages.

Mandrel Evacuation

Configuration for removing spent mandrels from the system.

Cycle

Settings controlling the overall processing cycle timing and steps.

Additional Functions

Configuration for optional functions like triggers and monitoring.

PLC Activation

Settings for enabling and configuring PLC control interface.

Continuous Test

Configuration for running automated tests over time or cycles.

I;O Test

Procedure for testing input/output signals of the system.

PLC Interface Test

Testing the communication and connections with the PLC.

Maintenance

Maintenance Information

Daily, weekly, and as-needed maintenance tasks for the system.

Maintenance Messages

Explains system messages related to required maintenance.

Process Monitoring

Functional Principle

Explains how process monitoring records and evaluates rivet setting.

Settings

Configuration options for process monitoring display and parameters.

Creating Profile

Guides on defining and saving specific rivet setting parameters.

Loading Profile

Explains how to select and apply predefined setting profiles.

Saving Profile

Instructions for saving changes to existing or new profiles.

Creating Profile List

How to create lists of profiles for sequential application.

Loading Profile List

Procedure for selecting and loading a list of profiles.

PLC Profile Lists

How to manage profile lists for PLC interface selection.

Process Monitoring Calibration Menu

Menu for calibrating the process monitoring system.

Force Calibration

Specific steps for calibrating the force measurement.

Displacement Calibration

Specific steps for calibrating displacement measurement.

Process Data

Process Counter

Access Codes

Changing access codes

Explains how to modify service and GESIPA access codes.

Time and Language

System Information

GRivCheck

Fault - Supply Unit

Fault - Blind Riveting Gun

Blind Riveting Gun Repair Instructions

To replace lock spring 2-33

Step-by-step guide for replacing the lock spring.

To replace jaws

Step-by-step guide for replacing the jaws.

To replace leaf spring 2-6093

Instructions for replacing the leaf spring.

To replace jaw tube 2-6032

Steps for removing and installing the jaw tube.

To replace stop piston 2-6020

Guide for replacing the stop piston assembly.

Removing and Installing Pressure Booster

Large pressure booster

Procedure for removing and installing the large pressure booster.

Small Pressure Booster

Procedure for removing and installing the small pressure booster.

Pressure Booster Repair Instructions

To replace compression spring in large pressure booster

Detailed steps for replacing the compression spring in the large booster.

Filling Hydraulic Systems

Hydraulic system for blind riveting, large pressure booster 3-8060

Procedure for filling the hydraulic system of the large booster.

Hydraulic system for releasing nosepiece, large pressure booster 3-8030

Procedure for filling the hydraulic system for nosepiece release.

Replacing Controller Components

Control module

Instructions for removing and installing the control module.

Switched-mode power supply unit and electronics module

Guide for replacing power supply and electronics modules.

Pneumatic Circuit Diagram

Electrical Circuit Diagram

PLC Interface

Technical Description

Overview of the PLC interface hardware and its purpose.

PLC Interface Test

Procedure for testing PLC interface inputs and outputs.

PLC Activation

Configuration for activating and controlling the GAV via PLC.

Process Counter

How to use the PLC interface with the process counter function.

Profile List Selection

Selecting profile lists via the PLC interface.

Profile Selection, In Steps

Controlling profile selection step-by-step via PLC.

Process Evaluation

Receiving process evaluation data from GAV via PLC.

Component Evaluation

Receiving component evaluation data via PLC.

Other Functions

PLC control for other functions like MAN mode and maintenance.

Displacement sensor (WS1) teach-in

Adjustment

Step-by-step guide for adjusting the displacement sensor.

Resetting to factory setting

Procedure to reset the displacement sensor to factory defaults.

Gesipa 8000 Specifications

General IconGeneral
BrandGesipa
Model8000
CategoryRivet Tools
LanguageEnglish

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