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Hologic QDR 4500 User Manual

Hologic QDR 4500
250 pages
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HOLOGIC
Hologic Inc.
35 Crosby Drive
Bedford, MA 01730 USA
Phone in US:
800-321-4659
Fax (Domestic): 781-280-0670
Fax (International): 781-280-0671
Document # 080-0462
Revision E
MODEL QDR
®
4500
FAN BEAM X-RAY BONE DENSITOMETER
TECHNICAL MANUAL

Table of Contents

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Hologic QDR 4500 Specifications

General IconGeneral
TypeBone Densitometer
CategoryMedical Equipment
Patient Weight Limit159 kg (350 lbs)
DetectorHigh-resolution digital detector array
SoftwareHologic's proprietary software
ApplicationsBone density measurement
Scan RegionsLumbar spine, hip, forearm
Scan ModesSingle energy, Dual energy
Power Requirements100-240 VAC, 50/60 Hz

Summary

Hologic QDR 4500 Technical Manual

Notice and Disclaimer

Contains confidential information and disclaimers regarding the use and servicing of the QDR 4500.

Record of Revisions

Lists revisions made to the document with dates and descriptions.

Section 1 Introduction

System Overview and X-Ray Scanning Theory

Describes the QDR 4500's function, dual-energy X-ray scanning principles, and results.

Q Scan Plot and Processing

Explains the Q scan process, histogram analysis, and data discrimination.

Functional Overview and Block Diagrams

Provides system block diagrams for Operator's Console, Scanner Unit, and C-Arm Subsystem.

Product Specifications

Details system specifications including scanning method, X-ray system, detector, scanning sites, and weights.

Technical Specifications: HVL, Voltage, Current, and Deviation

Lists specifications for Half Value Layer, line voltage, current, maximum deviation, and measurement criteria.

Section 2 Functional Description

Computer System and Communications Controller

Describes the QDR 4500 computer and the Communications Controller Board's function.

Distribution Board and Power Distribution

Explains the Distribution Board's interconnections and power supply details.

Motor Controller Boards and TZ Drive Board

Details the function, power, and interconnections of Motor Controller and TZ Drive boards.

Control Panel Controller Board and C-Arm Interface Board

Describes the Control Panel Controller and C-Arm Interface boards' functions and interconnections.

X-Ray Controller Assembly and Subsystems

Describes the X-Ray Controller Assembly, its boards, and interfaces with source units.

Data Acquisition System Components

Details the Solid State Detector, Integrator/Multiplexor, and Analog To Digital Converter boards.

Power Module and Operator's Console FRUs

Describes FRUs within the Power Module and Operator's Console assemblies.

Section 3 Installation

Required Tools and Documentation

Lists necessary tools and documents for QDR 4500 installation.

Room and Doorway Size Requirements

Details minimum room dimensions and doorway widths for unit installation.

Unit Handling: Crating, Uncrating, and Moving

Procedures for uncrating the unit and moving it to its destination.

Safety Precautions During Installation

Critical safety warnings for high voltage, X-radiation, and ESD during installation.

Electrical Checks: Power Line Voltage and Tube Potentials

Procedures for checking power line voltage and X-ray tube peak potential.

Mechanical and Beam Alignment Procedures

Steps for checking belt tension, C-arm Y belt adjustment, motor calibration, and X-ray beam alignment.

Radiation Measurement and Calibration Procedures

Procedures for measuring X-ray dose, leakage, scatter, and performing calibrations.

Section 4 Alignment and Calibration

Table Alignment Procedures

Steps for checking, aligning, and adjusting the table and its components.

X-Ray Beam Alignment and Flattening

Procedures for aligning the X-ray beam and performing beam flattening.

Motor Calibration Procedures

Guides for calibrating various motors (TZ, AY, TY, TX, AR) using SQDRIVER.

A/D Gain Control and Laser Positioning Offset

Procedures for adjusting A/D gain control and laser positioning offset.

Area, BMD, and BMC Calibration Stages

Details the three stages for calibrating Area, BMD, and BMC measurements.

Lateral Alignment Test

Procedure to verify lateral alignment of the system.

Section 5 Remove and Replace Procedures

Recommended Tools for FRU Replacement

Lists the tools required for removing and replacing Field Replaceable Units (FRUs).

Electronics Tray and C-Arm FRUs

Procedures for FRUs in the Electronics Tray and C-Arm assemblies.

Table X, Table Y, and Table Z FRUs

Procedures for FRUs related to Table X, Y, and Z motion.

Arm R FRUs and Gas Spring Replacement

Procedures for replacing Arm R components and the Gas Spring.

Lower and Upper C-Arm FRUs

Procedures for FRUs located on the lower and upper C-arm assemblies.

Power Module and Operator's Console FRUs

Procedures for replacing FRUs within the Power Module and Operator's Console.

Aperture, Drum, and Stepper Motor FRUs

Procedures for FRUs in the Aperture and Drum Assemblies, including motors and belts.

Section 6 Fault Isolation

Power Problems and Component Locations

Troubleshooting steps for power-related issues and locations of power components.

Motion Problems and Component Locations

Troubleshooting steps for motion issues and locations of motion components.

Control Panel and Display Problems

Troubleshooting for control panel responsiveness and display issues (stripes, noise).

X-Ray, Laser, and Targeting Problems

Troubleshooting for X-ray beam quality, laser, and targeting issues.

Oil Leakage and Torque Specifications

Procedure for addressing oil leaks and applying correct torque specifications.

Error Message List and Interpretation

Guide to understanding and troubleshooting various system error messages.

Section 7 Preventive Maintenance

Customer Preventive Maintenance

Required daily QC scans and database backups for customers.

Field Service Preventive Maintenance Checklist

Recommended annual/semi-annual maintenance procedures for trained service personnel.

Guide Rail and Bearing Maintenance

Procedures for cleaning and greasing guide rails and bearings.

Section 8 PCB Summary Information

Power Distribution and ADC PCB Summaries

Summaries of LEDs, signals, sources, and jumpers for Power Distribution and ADC PCBs.

Signal Distribution and Communications Controller Summaries

Summaries of Signal Distribution and Communications Controller PCBs.

Detector Array, TZ Drive, Stepper Motor, and Control Panel Controller PCB Summaries

Summaries for Detector Array, TZ Drive, Stepper Motor, and Control Panel Controller PCBs.

C-Arm Interface PCB Summary

Summary of LEDs, signals, sources, and jumpers for the C-Arm Interface PCB.

Section 9 Software Tools

SUSQ Diagnostic Utility

Description of the SUSQ utility, how to start it, and its service screens.

SQKEYPAD Motor Control Utility

Description of the SQKEYPAD utility for motor control and laser functions.

Appendix A Software Deinstallation/Installation

Deinstalling Hologic V9.10/V9.8 Software

Step-by-step instructions for removing Hologic operating system software.

Reinstalling Hologic V9.10/V9.8 Software

Step-by-step instructions for installing Hologic operating system software.

Appendix B Cross-Calibration

Cross-Calibrating QDR Systems

Procedure for cross-calibrating a new QDR system to an existing one.

Six Steps to Cross-Calibration

Outline of the six essential steps for performing cross-calibration.

Step 1: Original QDR Calibration and Database Archive

Checking original QDR calibration and archiving its patient database.

Step 3: New QDR Installation Verification and Phantom Scans

Verifying new QDR installation by performing scans and analyzing results.

Step 4: Re-label the QDR PHANTOM

Procedure to re-label the QDR phantom for daily QC on the new system.

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