Maeda MC815C - Page 363

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353

(2) Notice on mounting fly jib (106-3401300)

(3) Notice on stowing fly jib (106-3401400)

(4) Notice on exchanging fly jib harness (106-3401000)

(5) Notice on exchanging fly jib hydraulic hose (106-3401100)

Main Page

Table of Contents3
Item Page4
Introduction11
Introduction12
For Safe Use of the Machine13
Machine Overview14
- Specified Operations14
- Machine Structure14
- Machine Functions15
Qualification for Operation16
- Qualification for Crane Operation16
Terminology17
- Terms and Definitions17
- Diagram of Working Radius and Lifting Height18
- Rated Total Load Chart19
- How to Look at the Angle Indicator25
Outline of Remote Controller26
- Feature26
- Configuration26
  - Configuration of Remote Controller26
- Functions27
  - Functions of Remote Controller27
Dpf Overview28
- Dpf Function28
- Dpf Regeneration28
Safety31
Basic Precautions32
Precautions on Handling Remote Control System37
Precautions for Use of Engine and Electric Motor Specifications41
Operation Related Precautions42
- Before Starting Engine42
- After Starting Engine44
- During Crane Work49
- Precautions for Terminating Crane Operation (Remote Control System)60
Transport Precautions61
Battery Handling Precautions63
Maintenance Precautions65
- Precautions before Maintenance65
- Precautions During Maintenance67
Safety Label Locations72
Operation83
Name of each Section84
- Machine Units84
- Description of Controls85
- Names and Description of Remote Control Parts119
  - Transmitter and Receiver119
  - Description of Remote Controller Accessories123
- Outrigger Safety Device124
  - Functions of Outrigger Safety Devices124
- Moment Limiter (Overload Detector)125
- Over Hoist Detector137
- Operator Seat138
- Radiator Cover140
- Radiator Grille141
- Engine Cover142
- Machinery Cover143
- Operation Side Cover144
- Power Unit145
Operation147
- Pre-Operation Inspection147
  - Visible Checks147
  - Checking before Starting Engine147
  - Inspection after Starting Engine147
- Starting Engine148
  - Normal Starting of Engine148
  - Starting Engine in Cold Environment149
- Operations and Checks after Starting Engine150
- Break-In Operation152
- Machine Travelling Posture152
- Start Moving Machine153
- Changing Machine Travelling Mode154
- Changing Direction of the Machine154
- Stopping/Parking the Machine156
- Stopping Engine157
- Inspection after Stopping Engine157
- Cautions in Driving158
- Outrigger/Crane Related Safety Devices160
- Outrigger Setting Operation163
  - Outrigger Components165
  - Outrigger Setup Operation165
- Cautions before Crane Operation170
- Operation before Crane Work171
- Crane Operation Posture172
- Winding and Unwinding173
- Boom Derricking Operation173
- Boom Telescoping Operation174
- Slewing Operation175
- Accelerator Operation175
- Crane Stowage Operation176
- Outrigger Stowage Operation179
- Prohibited Operations During Crane Work183
- Pick & Carry Operation185
  - Cautions During Pick & Carry Operation185
  - Pick & Carry Posture186
    - Change to Pick & Carry Posture from Travelling Posture186
    - Change to Pick & Carry Posture from Crane Mode Posture187
  - Pick & Carry Operations188
  - Canceling Pick & Carry Operation Posture189
    - How to Return to Travelling Posture189
    - How to Return to Crane Posture190
- Dpf Stationary Regeneration Method191
Operation by Remote Ccontrol192
- Cautions before Operation192
- Powering on193
- Indications of Display194
- Starting/Stopping the Engine198
- Operation after Engine Is Started198
  - Operation before Work198
  - Switching Operation Mode198
- Travel Operation199
- Outrigger Operation202
  - Outrigger Setting Operation203
  - Outrigger Stowage Operation206
- Crane Operation209
- Operating Speed Selector/Outrigger Select Switch214
- Operating Accelerator Control Switch214
- Operating Horm Switch214
- Emergencystop Switch Operation215
- Led Light Operations215
- Checking after Crane Operation216
  - Crane Stowage Operation216
  - Stopping Operation by Radio Control and Inspection216
Operating Machine with Engine & Electric Motor217
- Power Supply Connection217
- Operation and Checking after Power Connection220
- Machine Operation222
- Machine Stop and Checks after Stopping Machine222
- Power Supply Separation223
Handling Wire Rope224
- Criteria for Wire Rope Replacement224
- Corretive Actions against Twisted Wire Rope225
Transportation227
- Loading/Unloading227
- Hoisting Machine228
- Cautions When Loading Machine229
- Cautions During Transportation229
Handling Machine in Cold Environment230
- Preparing for Low Temperature230
Long-Term Storage232
- Before Storing Machine232
- During Storage232
- After Storage233
Handling Battery234
- Cautions in Handling Battery234
- Removing/Installing Battery235
- Cautions in Charging Battery236
- Starting Engine with Booster Cable237
Handling Remote Controller Battery239
- Replacement Timing of Battery239
- Replacement Method of Battery239
- Charging Method of Battery240
Troubleshooting242
- Electrical Components242
- Machine Body243
- Engine244
- Electric Motor245
- Before Remote Controller Failure Disgnosis247
- Remote Controller248
- List of Error Codes249
Inspection and Maintenance255
Precautions for Maintenance256
Basic Maintenance258
Legal Inspection261
Periodic Replacement of Important Components262
Consumables263
Lubricating Oil264
- Use of Lubricating Oil According to Temperatures264
Accessory Tools and Standard Tightening Torque265
- List of Standard Tightening Torque265
- List of Hose Tightening Torque266
Inspection and Maintenance List267
Maintenance Procedures270
- Pre-Operation Inspection270
  - Inspection before Starting Engine (Patrol)270
  - Inspection Around Crane271
  - Inspection of Wire Rope271
  - Inspection of Hook Block271
  - Inspection Around Outrigger271
  - Inspection Around Safe Rubber Track272
  - Inspection Around Carrier272
  - Inspection Around Engine272
  - Inspection Around Carrier and Crane272
  - Inspection before Starting Engine273
  - Checking/Refilling Engine Coolant273
  - Checking Oil Level and Refilling Oil in Engine Oil Pan274
  - Checking Fuel Level and Refilling in Fuel Tank275
  - Checking/Cleaning Fuel Pre-Filter276
  - Checking Oil Level and Refilling Oil in Hydraulic Oil Tank277
  - Checking Oil Level and Refilling Oil in Slewing Reduction Gear Case278
  - Checking/Refilling Oil in Travelling Motor Reduction Gear Case279
  - Inspecting/Cleaning of Radiator and Oil Cooler Fins280
  - Inspecting/Refilling of Battery Electrolyte Level281
  - Checking Horn for Operation282
  - Checking Headlights for Operation282
  - Inspection of Fuse283
  - Inspection of Outrigger Display283
  - Adjusting Operator Seat284
  - Inspection before Starting Engine (Radio Control)285
  - Checking Prior to Turning on the Transmitter285
  - Checking after Turning on the Transmitter286
  - [3 ] Checking of Receiver287
  - Inspection after Starting Engine288
  - Inspection of Outrigger Safety Equipment Operation288
  - Checking Outrigger Operation291
  - Checking Crane Operations292
  - Inspection of over Hoist Detector293
  - Inspection of Moment Limiter293
  - Inspection of Outrigger Extension Position294
  - Checking Engine Exhaust Gas Colour, Noise and Vibration294
  - Inspection of Engine Start and Stop Operation (Radio Control)295
  - Inspection of Engine Start Operation295
  - Inspection of Engine Stop Operation295
  - Inspection of Outrigger Mode Operation296
  - Inspection of Crane Mode Operation297
- Irregular Maintenance299
- Inspection/Adjustment of Rubber Track Tension299
- Inspection/Adjustment of Rubber Track Shoe Bolt300
- Replacement of Winch Wire Rope301
- Inspection/Adjustment of Boom Telescoping Wire Rope305
- Replacement of Hydraulic Oil Suction Filter308
- Initial 10 Hour Maintenance310
- Initial 50 Hour Maintenance310
- Initial 250 Hours Maintenance310
- Greasing Machine Units310
- Oil Replacement in Hydraulic Oil Tank310
- Replacement of Hydraulic Oil Return Filter310
- Checking/Adjustment Alternator Belt Tension310
- Oil Replacement in Slewing Reduction Gear Case310
- Oil Replacement Oil in Winch Reduction Gear Case310
- Oil Replacement Oil in Travelling Motor Reduction Gear Case310
- Every 50 Hours Maintenance311
- Draining of Contaminant Water/Deposits in Fuel Tank311
- Draining of Contaminant Water/Deposits in Fuel Pre-Filter312
- Greasing of Machine Units313
- Every 100 Hours Maintenance315
- Inspecting/Refilling of Oil Level in Slewing Reduction Gear Case315
- Every 250 Hours Maintenance316
- Inspection/Cleaning of Air Cleaner316
- Inspection/Adjustment of Alternator Belt Tension318
- Checking/Refilling Oil in Travelling Motor Reduction Gear Case319
- Every 500 Hours Maintenance320
- Replacement Engine Oil and Engine Oil Filter Cartridge320
- Replacement of Air Cleaner322
- Replacement of Fuel Pre-Filter323
- Replacement of Fuel Filter Cartridge324
- Replacement Hydraulic Oil Return Filter Cartridge325
- Replacement of Hydraulic Oil Tank Air Filter326
- Inspection of Slewing Ring Mounting Bolt327
- Every 1000 Hours Maintenance328
- Cleaning of Engine Cooling System328
- Oil Replacement in Hydraulic Oil Tank331
- Oil Replacement in Slewing Reduction Gear Case333
- Oil Replacement in Winch Reduction Gear Case334
- Oil Replacement in Travelling Motor Reduction Gear Case335
- Inspection/Adjustment Engine Valve Clearance335
- Every 1500 Hours Maintenance336
- Every 2000 Hours Maintenance336
- Every 3000 Hours Maintenance337
Specifications339
Principal Specifications List340
Specification Dimensional Drawing343
Dimensional Drawing of Outrigger Width344
Rated Total Load Chart345
- Fall Hook345
- Fall Hook348
- Fall Hook351
- Single Fall Hook354
Working Radius/Lifting Height357
Working Radius and Lifting Height (During Pick & Carry)358
- Item Page359
Fly Jib359
Cautions in Using Fly Jib360
Mount Position of Fly Jib Safety Labels361
Name of each Section of Fly Jib365
Mounting and Storing Fly Jib366
- Mounting and Stowing Fly Jib366
- Mounting Fly Jib367
- Stowing Fly Jib375
Handling Monitor and Moment Limiter383
- Name of Monitor Display383
  - Monitor Display in Fly Jib Mode383
  - Monitor Display in Fly Jib Stowage Mode386
- Moment Limiter Functions387
- Recovery Operation from Automatic Stop387
Operation388
- Fly Jib Derricking Operation388
- Fly Jib Retract/Extend Operation388
Troubleshooting389
- List of Error Code389
- When These Phenomena Happen390
Inspection and Maintenance391
- Pre-Operation Inspection391
- Periodic Replacement of Critical Parts393
- Consumables393
- Maintenance Every 50 Hours394
Specification395
- Specification Table395
- Specification Dimensional Drawing395
- Rated Total Load Chart396
- Working Radius/Lifting Height397
  - Item Page399
Searcher Hook399
Cautions in Using Searcher Hook400
Searcher Hook Safety Label Locations401
Names of Searcher Hook Parts404
Mounting and Stowing Searcher Hook405
- Mounting Searcher Hook406
- Stowing Searcher Hook409
- Removing Searcher Hook (Changing to Standard Specification)411
  - Removing Searcher Hook Boom411
  - Removing Bracket412
- Mounting Searcher Hook (Changing to Searcher Hook Specification)413
  - Mounting Searcher Hook Boom413
  - Attaching Bracket414
Handling Monitor and Moment Limiter415
- Name of Monitor Display415
  - Monitor Display in Searcher Hook Mode415
  - Changing Searcher Hook Mode417
- Moment Limiter Functions418
- Recovery Operation from Automatic Stop418
Operation419
- Changing Searcher Hook Angle419
Troubleshooting420
Inspection and Maintenance421
- Pre-Operation Inspection421
Specification422
- Specification Table422
- Specification Dimensional Drawing422
- Rated Total Load Chart423
- Working Radius/Lifting Height424

Maeda MC815C - Page 363

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