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Mold-Masters M2 User Manual
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SETUP
© 2014 Mold-Masters (2007) Limited.
All Rights Reserved.
Revised 1 Oct, 2014
5-24
www
.moldmasters.com
5.11.3 T
o set Spear (Body and Tip) temperatures
1.
Start with body temperature - choose [
Auto
].
2
.
Set the body tempe
rature.
3
.
C
hoose [
Synch
] for
T
ip Control.
4
.
This changes the k
eyboard for the tip settings.
5
.
Set
the
rst
value
(
Pre-heat).
6.
Choose [
Enter
].
Set Operating Parameter
s - contd.
55
57
Table of Contents
Default Chapter
4
Table of Contents
4
Section 1 - Introduction
8
Intended Use
8
Audience
8
Required USER Skills
8
Release Details
8
Section 2 - Global Support
9
Section 3 - Safety Instructions
12
Safety Notices - an Explanation
12
WHERE to USE this Equipment
12
Mold Heating
13
Section 4 - Overview
14
Specification
14
HOW to Isolate the Controller
15
Switching on
15
Mold Heating
15
Switching off (the Controller)
16
Screen Layout and Navigation
17
Display Page - OTHER Symbols and WHAT They MEAN
19
Display Page - Monitoring (KTS Screen)
20
Display Page - Monitoring (TSA2 WIDE Screen)
22
Display Page - Automatic Resizing for FEWER Zones
24
Big Panels
24
MEDIUM Panels
24
Normal Panels
24
Display Page - MONITOR (Zoom)
25
Display Page - START, STOP and more
26
More
29
Easyview
29
Graph Page
29
THE Toolstore Page
29
THE Picture Page
30
THE Utilities Page
30
THE Testing Page
31
THE SETUP Page
31
Section 5 - Setup
33
Stages Included in Setting up a Console
34
Create a FIRST Tool
34
SET up Tool PARAMETERS
34
Configure System Settings
34
SET up Operating PARAMETERS
34
Create a FIRST Tool
35
SETUP Page - Cards that May be Detected
36
PRE-Configured SETUP Values
37
HOW to Configure the Control Cards
38
SET the Tool PARAMETERS
40
THE Tool PARAMETERS
41
Configure the Tool & System Settings
44
THE Tool Settings
45
THE System Settings
50
SET Operating PARAMETERS
53
Selecting Zones
53
TO SET Probe and Manifold TEMPERATURES
55
TO SET SPEAR (Body and TIP) TEMPERATURES
56
TO SET Cavities, WATER Flows and Chillers
58
SAVE Everything to a Tool Bank
59
SET up Easyview
60
PASSWORDS and USER Access Explained
63
SET up USER Access
64
Configure USERS
66
List Current USERS
67
User Admin Options
68
Configure USER Limitations
69
Melt Leakage Detection
70
Configuring AUTO Leakage Detection
70
Set Time and Date
72
Utilities - Energy Page
73
PRINT Page
74
Using a Locally Connected PRINTER
74
Using a REMOTE NETWORK PRINTER
74
Printing to a Usb Memory Stick
74
EVENT Log and Export
75
Section 6 - Operation
76
Log in
77
Log out
77
Control MODES for All Zones
78
Control for Individually Selected Zones
79
MORE about Using Boost
80
USE Display Page to Change TEMPERATURES
81
USE the Display Page to Change MODES
82
MORE about Slaving Zones
83
About Easyview Page
84
USE Easyview to Change TEMPERATURES
85
USE Easyview to Change MODES
86
Purge Sequence
87
PRE-SET Purge PARAMETERS
88
Check Zone PAST Performance (Graph)
89
Inspecting the Last 5 or 30 MINUTES
89
Inspecting the Last 24 HOURS
90
THE EVENT Log Page
91
Beacon and SOUNDER Extension
95
Training and DEMONSTRATION MODE
96
About DEMO MODE
96
Select DEMO MODE
96
DE-Select DEMO MODE
97
Tool STORE Page
98
Create a NEW Tool
99
RENAME a USED Tool
103
Load Tool Settings (Locally)
104
Load Tool Settings (Remotely)
104
SAVE Tool Settings
105
OVER-Writing the Last Settings with NEW SAVED Settings
105
SAVE MODIFIED Settings, WITHOUT Losing Existing ONES
106
Delete a Tool
107
Back-UP Tool Settings
108
TO SAVE (Backup) All the Tools
108
TO SAVE (Backup) ONE Selected Tool Setting
109
RESTORE Tool Settings
110
TO RESTORE All the Tools
110
TO RESTORE a Single Tool
111
Sequence Tools and Settings
112
Setting an Example STARTUP Sequence for this Example
113
THE Picture Page
114
TO VIEW an Image
114
TO Load a NEW Image
115
TO SAVE an Image
117
TO Delete an Image
118
THE 4-Channel INPUT/OUTPUT Card
119
Display Page
119
Quad Watchdog TIMER
120
Inputs
120
Outputs
121
Default INPUT/OUTPUT Selection and Connector PIN Table
122
HOW to USE the IO5 Card for REMOTE Tool Selection
123
Dynamic REMOTE Tool Load Process
124
Section 7 - Maintenance
125
PRINT out Facility (to PRINTER)
126
OPTION 1 - a Screen Picture
126
OPTION 2 - Table FORMAT
126
PRINT out to File
127
Export Facility
129
Self Diagnostic TESTS
131
Why You May NEED to Change Your TEST PARAMETERS
131
HOW to RUN a Self Diagnosis TEST
132
TO Select some Zones
132
TO Select Every Zone
132
System Diagnosis Results
134
HOW to INTERPRET the TEST Results
134
Satisfactory TEST
135
Unsatisfactory TEST
135
Replacement PARTS
136
Cleaning and Inspection
136
HOW to Upgrade the Console SOFTWARE
137
Preparation
137
Procedure
137
Section 8 - Troubleshooting
138
Fault and Warning Messages
138
System Warning Messages
141
Individual Controller Card Diagnostics
141
Touchscreen - Removal and Reconnection
142
Removing a Console
142
Reconnecting a Console
143
OTHER Problems with the Tool
144
M2 Fuses
146
Replacement FUSES
146
Appendix A - HRC Wiring Details
147
Appendix B - Optional Cards
151
Appendix C - Network Information
152
Appendix D - Water Manifolds
156
Appendix E - Sequence Valve Gate
162
4
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Mold-Masters M2 Specifications
General
Brand
Mold-Masters
Model
M2
Category
Controller
Language
English
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