PowerTech 6105HF - Complete Final Assembly for Cylinder Head Installation

Cylinder Head and Valves
02
020
68
RG,RG34710,98 –19–16OCT00–1/1
Complete Final Assembly for Cylinder Head Installation
1. Install camshaft gear access cover. (See INSTALL
TIMING GEAR COVER in Group 040.)
2. Install thermostat housing/water manifold assembly.
(See REMOVE AND INSTALL THERMOSTAT
HOUSING in Group 070.)
3. Install intake manifold. (See REMOVE, INSPECT
AND INSTALL INTAKE MANIFOLD in Group 080.)
Install exhaust manifold. (See REMOVE, INSPECT
AND INSTALL EXHAUST MANIFOLD in Group
080.) Install turbocharger. (See INSTALL
TURBOCHARGER in Group 080.)
4. Install fuel supply pump. Refer to the appropriate
fuel system repair manual.
Delphi/Lucas ECU controlled fuel systems:
• See REMOVE AND INSTALL FUEL SUPPLY
PUMP in CTM115, Section 02, Group 090.
John Deere Level 6 ECU controlled fuel systems:
• See REMOVE AND INSTALL FUEL SUPPLY
PUMP in CTM188, Section 02, Group 090 (dual
rail fuel systems).
• See REMOVE AND INSTALL FUEL SUPPLY
PUMP in CTM188, Section 02, Group 091 (single
rail fuel systems).
5. Install fuel manifold assembly (if equipped) from
rear of cylinder head. See the appropriate fuel
system repair manual.
Delphi/Lucas ECU controlled fuel systems:
• See REMOVE AND INSTALL FUEL MANIFOLD
in CTM115, Section 02, Group 090 (dual rail fuel
system).
John Deere Level 6 ECU controlled fuel systems:
• See REMOVE AND INSTALL FUEL MANIFOLD
in CTM188, Section 02, Group 090 (dual rail fuel
system).
6. Install and securely tighten all fuel lines and fuel
filter. (CTM115, Section 02, Group 090 or CTM188,
Section 02, Group 090 or 091.)
7. Fill engine with proper fuel and coolant. (Section
01, Group 002.)
8. Perform engine break-in. (See PERFORM ENGINE
BREAK-IN in Group 010.)
CTM100 (06APR04) 02-020-68 P OWER T ECH 10.5 L & 12.5 L Diesel Engines
040604
PN=140