Cylinder Block, Liners, Pistons, and Rods
02
030
12
RG,RG34710,108 –19–13AUG99–2/2
Specification
Cylinder Liner Height
(Standout)—Height Above Block 0.030—0.117 mm
(0.0012—0.0046 in.)
...................................
Maximum Permissible Height
Difference at Nearest Point of
Two Adjacent Liners or Within
One Liner 0.05 mm (0.002 in.)....................................................................
Cylinder Liner Shims Available—
Thickness 0.05 mm (0.002 in.)....................................................................
Thickness 0.10 mm (0.004 in.)....................................................................
IMPORTANT: ONE LINER SHIM ONLY may be
installed under any given liner flange.
5. Add shims or replace any liner that does not meet
standout specification at any location.
RG,RG34710,109 –19–13AUG99–1/2
Remove Cylinder Liners Using D01062AA or
D01073AA Cylinder Liner Puller
RG1179 –UN–05DEC97
Removing Cylinder Liners
A—Liner
B—Cylinder Liner Puller
C—Jaw
1. Remove cap screws and washers securing liners to
cylinder block.
2. Number cylinder liners and mark fronts to ensure
correct assembly.
NOTE: Each cylinder liner must be reinstalled in same
cylinder bore from which removed. Always keep
matched pistons and liners together.
3. Use D01062AA or D01073AA Cylinder Liner Puller (B)
with a 2.27 kg (5.0 lb) slide hammer to remove cylinder
liner (A).
IMPORTANT: When using D01062AA (or D01073AA)
Cylinder Liner Puller (B) to remove liner
(A), be sure jaw (C) of puller is correctly
positioned before attempting to remove
liner.
DO NOT over-tighten liner puller to
remove liners. Doing so could easily
break liners.
CTM100 (06APR04)
02-030-12
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=152
Continued on next page
To Next Page
Loading...
General