Cylinder Block, Liners, Pistons, and Rods
02
030
14
DPSG,OUO1004,1026 –19–09SEP99–1/2
Remove Cylinder Liners Using JDG1145
Cylinder Liner Service Set
RG10341 –UN–10SEP99
JDG1145 Installation
RG10339 –UN–09SEP99
Remove Cylinder Liner
A—JDG1145
B—Slide Hammer
C—Liner Puller
NOTE: JDG1145 Liner Puller (A) shown with liner
removed to illustrate proper assembly of tool.
1. Remove cap screws and washers securing liners to
cylinder block.
2. Number cylinder liners and mark fronts to ensure
correct assembly.
NOTE: Each cylinder liner must be reinstalled in same
cylinder bore from which removed. Always keep
matched pistons and liners together.
3. Use JDG1145 Cylinder Liner Service Set (A) with a
2.27 kg (5.0 lb) slide hammer (B) to remove cylinder
liner.
IMPORTANT: When using JDG1145 as shown (A) to
remove liners, make sure puller is
properly assembled before attempting
to remove liners. Step in bottom plate
of puller assembly should fit in ID of
liner.
DO NOT over-tighten liner puller to
remove liners. Doing so could easily
break liners.
4. Install liner puller (C) in liner.
5. Attach a 2.27 kg (5.0 lb) slide hammer (B) to liner
puller as shown and remove liner.
Continued on next page
CTM100 (06APR04)
02-030-14
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=154
To Next Page
Loading...
General