Cylinder Block, Liners, Pistons, and Rods
02
030
46
RG,RG34710,131 –19–01NOV00–2/2
T48319 –UN–23FEB89
Seating Liner
RG10342 –UN–10SEP99
JDG1145 Liner Service Set
A—Slide Hammer
B—Liner Service Set
NOTE: Cylinder liner will protrude over top of cylinder
block more than normal due to uncompressed
packings and O-rings.
3. Finish seating cylinder liners using a clean hardwood
block and hammer as shown in top figure or by using
JDG1145 Liner Service Set (B) and a 2.27 kg (5 lb)
slide hammer (A) shown in lower figure.
Using either method, apply only enough force as
necessary to seat liners.
IMPORTANT: If you suspect that a packing may have
sheared or displaced during liner
installation, remove liner and packing
assembly. If no damage is found, check
packing and O-rings for proper position.
Resoap packings and reinstall liner
assembly.
4. Hold liners in place with large flat washers and cap
screws. Turn cap screws snug, but do not tighten.
5. Clean cylinder liner bores with waterless hand cleaner
after installation. Wipe dry with clean towels.
6. Apply clean engine oil to liner bores immediately to
prevent corrosion.
CTM100 (06APR04)
02-030-46
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=186
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