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RFL 9785 User Manual

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Because RFL and Hubbell® have a policy of continuous product improvement, we reserve the right to change designs and specications without notice.
INSTRUCTION MANUAL
RFL 9785
PROGRAMMABLE ON/OFF
POWERLINE CARRIER SYSTEM
NOTICE
The information in this manual is proprietary and confidential to RFL Electronics Inc. Any
reproduction or distribution of this manual, in whole or part, is expressly prohibited, unless
written permission is given by RFL Electronics Inc.
This manual has been compiled and checked for accuracy. The information in this manual
does not constitute a warranty of performance. RFL Electronics Inc. reserves the right to
revise this manual and make changes to its contents from time to time. We assume no liability
for losses incurred as a result of out-of-date or incorrect information contained in this manual.
RFL 9785 RFL Electronics Inc.
March 1, 2013 i (973) 334-3100
RFL Electronics Inc.
353 Powerville Road Boonton Twp., NJ 07005-9151 USA
Tel: 973.334.3100 Fax: 973.334.3863
Email: sales@rflelect.com
www.rflelect.com
Publication Number MC9785
Printed in U.S.A.
Revised March 1, 2013

Table of Contents

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RFL 9785 Specifications

General IconGeneral
BrandRFL
Model9785
CategoryTouch terminals
LanguageEnglish

Summary

Warranty Information

Safety Precautions and Warnings

Ground the Chassis

Ensures proper grounding to reduce shock hazard and optimize performance.

Avoid Hazardous Environments

Do not operate in explosive atmospheres or wet/damp areas to prevent safety hazards.

Keep Away From Live Circuits

Internal adjustments by qualified personnel only; disconnect power before work.

Operating the RFL 9785

Transmit Functions

Covers selecting transmit frequency, power level, and keying modes.

Receiver Functions

Details line termination, receive frequencies, and external meter configurations.

Transmitter Fail Alarm, Pick-up and Drop-out

Explains transmitter fail detection and alarm configuration using AM Logic Module switches.

Initial Start-Up Procedure

Provides steps for basic adjustments and measurements to ensure proper operation.

Maintenance and Troubleshooting

Module Removal and Replacement

Provides procedures for removing and replacing circuit board modules and I/O modules.

Power Supply Module Procedures

Details removal and replacement procedures for the power supply module.

I/O Module Procedures

Explains removal and replacement procedures for I/O modules mounted at the rear.

Fuse Replacement

Provides instructions for replacing the input fuse on the power supply I/O module.

AM Logic Module

Description of AM Logic Module

Monitors carrier inputs, generates command signals, and provides SOE status.

AM Logic Module Controls and Indicators

Details controls and indicators, including LEDs, DIP switches, and test points.

Transmitter Module

Transmitter Module Description

Describes the DDS transmitter, amplitude modulation, and status LEDs.

Output Power Adjustment

Details how to adjust output power using gain stage U3A and potentiometer R23.

Power Amplifier Module

Power Amplifier Module Description

Provides voltage/current gain, detects transmit signal loss, and has adjustable output impedance.

Amplifier Gain Adjustment

Describes adjusting amplifier gain with Potentiometer R2 to vary output signal level.

Output Impedance Adjustment

Details adjusting output impedance to compensate for field installation variations.

9508 RF Chassis Modules

50W Power Amplifier Description

Details the 50W amplifier mounted on the front cover with a green LED indicator.

Ground Connection at TB1-8

Instructions for connecting ground wire for surge current protection.

Setting Jumpers in the 9508 RF Chassis

Details setting jumpers and switches for proper system operation.

Setting Jumpers and Switches on 50W Power Amplifier

Details jumpers, connectors, and potentiometers on the Power Amplifier circuit board.

Setting Jumpers on Tx Filter and Tx Filter Tuning

Details configuring Tx Filter jumpers for bandwidth and center frequency.

Balance Board Settings

Details jumper settings for selecting 50W or 100W operation.

Setting Jumpers and Controls on Line Board

Details jumper settings for impedance matching, balancing, and 2W/4W operation.

Setting Jumpers on Rx Filter and Rx Filter Tuning

Details configuring Rx Filter jumpers for bandwidth and center frequency tuning.

50W Systems

Details jumper settings on the Balance Board for 50W systems.

100W Systems

Details jumper settings on the Balance Board for 100W systems.

Output Filter Modules

Output Filter Module Description

Reduces harmonic content of output signal; passive, rated for 10 watts.

Output Filter Module Controls and Indicators

Describes seven, three-position jumpers for selecting passband frequency.

Receiver Downshifter Module

Receiver Downshifter Module Description

Shifts RF signals to 24 kHz for processing; contains channel filter and DIP switches.

Receiver Downshifter Controls and Indicators

Details controls and indicators, including jacks, potentiometers, switches, and test points.

Receive Frequency Select

Configures center frequency of receive signal using SW1 and SW2.

Receiver Detector Module

Receiver Detector Module Description

Contains narrowband filter, carrier detect circuit, signal level indicator, and optional voice filter.

Sequence of Events/IRIG-B Modules

SOE/IRIG-B Module Description and Specifications

Status monitor card; monitors input status, records events, lists communications parameters.

SOE/IRIG-B Module Controls and Indicators

Details jumpers, test points, and switches on the SOE/IRIG-B module.

Accessing RFL 9785 SOE Module via RS-232

Programming Mode Operations

Allows programming using APRIL commands via PC/terminal; 'P' command enters password-protected menu.

Displaying and Editing Parameter Settings

Describes using 'D' command to view settings and '#' to edit specific parameters.

Sequence-of-Events Mode

Uses 'S' command to access SOE log, tracking state changes and conditions.

Password Protection

Requires password for access to Programming Menu settings and parameters.

Checkback Module Operation and Testing

Checkback Module Operation with Front Panel Switches

Details using front panel switches for display modes, test times, running tests, and making requests.

Setting Automatic Test Times

Provides steps to set automatic test times using DISPLAY SELECT and UP/DOWN switches.

Accessing Checkback Module from PC or Terminal

Explains accessing module via RS-232 port using a terminal or PC with APRIL.

Viewing Parameter Settings Display

Uses 'D' command to view parameter settings; programming mode is password protected.

Programming the Checkback Module

Programs module using APRIL 'P' command; enters password-protected programming menu.

Changing Programming Password

Changes password using 'C' command, requires super-user password 'BCCE'.

Displaying Parameter Settings

Uses 'D' command to view current parameter settings.

Saving New Settings

Saves new settings using 'SV' command; changes take effect after saving.

Initiating Tests with PC or Terminal

Uses 'T' command to send list of test commands to terminal; password protected.

Changing Test Password

Changes test mode password using 'C' command, requires super-user password.

Running Tests

Uses 'T' command to run tests; lists possible test routines with descriptions.

Power Supply Modules

Power Supply I/O Modules

I/O Modules

Commissioning and Functional Test Procedures

Simplified Commissioning Procedure

Provides steps for checking carrier output level, connecting dummy load, and verifying waveform.

50 and 100 W Systems Commissioning Test

Details functional test procedures for transmitter and receiver sections.

Transmitter Functional Test

Details functional test procedures for transmitter, including frequency settings and switch banks.

Receiver Functional Test

Provides steps for receiver functional test, referencing Section 22.3.

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