Chapter 4 – Docker Disassembly ........................................................................................... 4-1
Chassis Top Cover Removal P/N 0702-014-011 ................................................................ 4-1
Actuator Assembly P/N 0702-014-100 ................................................................................ 4-2
Docker Power Coupler Assembly P/N 0702-014-114 ......................................................... 4-6
Extend Hall Sensor P/N 0702-014-119 ............................................................................... 4-8
(Retract) Hall Sensor P/N 0702-014-906 ............................................................................ 4-8
Stepper Motor P/N 0702-014-123 ..................................................................................... 4-10
Offload Pump P/N 0702-014-201 ...................................................................................... 4-12
Electromagnet P/N 0702-014-920 ..................................................................................... 4-14
Injector Pump Assembly P/N 0702-001-380 ..................................................................... 4-14
Injector Pump Assembly P/N 0702-001-380 ..................................................................... 4-15
Docker Isolation Transformer P/N 0702-014-520 .............................................................. 4-17
Water Inlet Assembly P/N 0702-014-400 .......................................................................... 4-19
Docker Power Coupler PCBA P/N 0702-014-510 ............................................................. 4-20
Docker Main Controller PCBA P/N 0702-014-500 ............................................................ 4-21
Power Switch P/N 0700-001-412 ...................................................................................... 4-23
Power Plug Module P/N 0702-014-019 ............................................................................. 4-25
Chapter 5 – Troubleshooting .................................................................................................. 5-1
Troubleshooting Overview .................................................................................................. 5-1
Rover System Block Diagrams – Ultra Rover ..................................................................... 5-5
Vacuum System .............................................................................................................. 5-5
Fresh Water System ........................................................................................................ 5-6
Waste System ................................................................................................................. 5-7
Docking Station Block Diagram ........................................................................................... 5-8
System Troubleshooting Chart ............................................................................................ 5-9
Main Control Board .......................................................................................................... 5-9
AC Power Board, Volume Display Board, & Tank Valve Motor ..................................... 5-11
IV Pole, Fluid Diverter, Power Coupler, Prefill Pump, & Canister Calibration Board ..... 5-12
System Settings Menu Overview ...................................................................................... 5-13
Adjusting System Settings ............................................................................................. 5-13
System Setting Options ................................................................................................. 5-15
Technician Menu Overview ............................................................................................... 5-16
To Access the Technician Menu ................................................................................... 5-16
Technician Menu Options .............................................................................................. 5-18
Neptune Error Messages .................................................................................................. 5-21
Chapter 6 – Technical Procedures ....................................................................................... 6-33
Technical Procedures Overview ......................................................................................... 6-1
Procedure 6.1 – Priming the Detergent Pump ................................................................. 6-1
Procedure 6.2 – Manually Filling the Detergent Tube...................................................... 6-5
Procedure 6.3 – Reprogramming Rover Software ........................................................... 6-6
Procedure 6.4 – Performing the Canister Calibration .................................................... 6-10
Procedure 6.5 – Testing ................................................................................................ 6-19
Procedure 6.6 – Clearing a Clog in the Small Canister ................................................. 6-29
Procedure 6.7 – Finding a Missing Magnet ................................................................... 6-35
Procedure 6.8 – Manually Raising & Lowering Docker Couplers .................................. 6-43
Procedure 6.9 – Preventive Maintenance ...................................................................... 6-47