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YASKAWA DX100 Service Manual

YASKAWA DX100
729 pages
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DX100 Contents
ix
5.1.1.7 Replacing the Brake Board (JZRCR-YBK01-oE) ..................................5-10
5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E).........................5-11
5.1.2 Replacing the SERVOPACK ..............................................................................5-12
5.1.3 Replacing the Converter.....................................................................................5-15
5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A) ...................5-18
5.1.5 Checking and Replacing Fuses..........................................................................5-19
5.1.5.1 Power Supply Contactor Unit ................................................................5-19
5.1.5.2 I/O Unit ..................................................................................................5-20
5.1.5.3 Machine Safety Unit ..............................................................................5-21
5.1.5.4 Brake Board ..........................................................................................5-22
5.1.6 Interior Circulation Fan .......................................................................................5-23
5.1.6.1 Replacing the Interior Circulation Fan ...................................................5-23
5.1.6.2 Replacing the Backside Duct Fan .........................................................5-25
5.2 DX100 Parts List..............................................................................................................5-26
5.3 Supplied Parts List...........................................................................................................5-28
5.4 Recommended Spare Parts.............................................................................................5-29
6 Operations After Replacing Parts....................................................................................................6-1
6.1 Home Position Calibration .................................................................................................6-2
6.1.1 Home Position Calibration ....................................................................................6-2
6.1.2 Calibrating Operation............................................................................................6-4
6.1.2.1 Registering All Axes at One Time............................................................6-4
6.1.2.2 Registering Individual Axes .....................................................................6-5
6.1.2.3 Changing the Absolute Data ...................................................................6-7
6.1.2.4 Clearing Absolute Data............................................................................6-7
6.1.3 Manipulator Home Position...................................................................................6-9
6.2 Position Deviation Check Using the Check Program.......................................................6-10
6.3 Checking of the Check Program......................................................................................6-11
6.3.1 Motion of the Check Program.............................................................................6-11
6.3.2 Checking of the Check Program.........................................................................6-11
6.3.3 Home Position Data Correction ..........................................................................6-12
6.4 Setting the Second Home Position (Check Point) ...........................................................6-13
6.4.1 Purpose of Position Check Operation.................................................................6-15
6.4.2 Procedure for the Second Home Position Setting (Check Point) .......................6-17
6.4.3 Procedure after the Alarm...................................................................................6-18
7 System Diagnosis ...........................................................................................................................7-1
7.1 System Version..................................................................................................................7-1

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YASKAWA DX100 Specifications

General IconGeneral
Programming LanguageInform III
Compatible RobotsMotoman robots
Operating Temperature0-45°C
Humidity20-80% RH (non-condensing)
Protection ClassIP20
InterfaceEthernet
Safety StandardsANSI/RIA R15.06-1999
PendantAvailable
I/O Capacity1024 inputs / 1024 outputs
Storage Temperature-10-60°C

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