YASKAWA DX100 Service Manual

DX100 Contents
viii
1 Equipment Configuration ................................................................................................................ 1-1
1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1
1.1.1 Arrangement......................................................................................................... 1-1
1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2
1.2 Power Flow ......................................................................................................................................1-4
1.3 Signal Flow.......................................................................................................................................1-5
2 Security System.............................................................................................................................. 2-1
2.1 Protection Through Security Mode Settings ...................................................................... 2-1
2.1.1 Security Mode ...................................................................................................... 2-1
2.1.1.1 Changing the Security Mode................................................................... 2-6
2.1.2 User ID .................................................................................................................2-8
2.1.2.1 Changing a User ID................................................................................. 2-8
3 Inspections...................................................................................................................................... 3-1
3.1 Regular Inspections........................................................................................................... 3-1
3.2 DX100 Inspections............................................................................................................. 3-2
3.2.1 Checking if the Doors are Firmly Closed.............................................................. 3-2
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section..................... 3-2
3.3 Cooling Fan Inspections ...................................................................................................3-3
3.4 Emergency Stop Button Inspections.................................................................................. 3-4
3.5 Enable Switch Inspections.................................................................................................3-4
3.6 Battery Inspections ............................................................................................................ 3-5
3.7 Power Supply Voltage Confirmation.................................................................................. 3-5
3.8 Open Phase Check............................................................................................................3-6
4 Preparation before Replacing Parts................................................................................................ 4-1
4.1 Creating a Check Program ................................................................................................ 4-3
5 Replacing Parts............................................................................................................................... 5-1
5.1 Replacing DX100 Parts .....................................................................................................5-1
5.1.1 Replacing Parts of the CPU Unit.......................................................................... 5-2
5.1.1.1 Replacing the Battery.............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E) ........................ 5-3
5.1.1.3 Replacing the Control Power Supply (JZNC-YPS01-E).......................... 5-5
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-oE) ..................... 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0o-E).................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-o) ............ 5-9

YASKAWA DX100 Specifications

General

Programming Language	Inform III
Compatible Robots	Motoman robots
Operating Temperature	0-45°C
Humidity	20-80% RH (non-condensing)
Protection Class	IP20
Interface	Ethernet
Safety Standards	ANSI/RIA R15.06-1999
Pendant	Available
I/O Capacity	1024 inputs / 1024 outputs
Storage Temperature	-10-60°C