Name: BRUEL & KJAER VIBROCONTROL 8000
Brand: BRUEL & KJAER
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VIBROCONTROL 8000 Machinery

Protection System (VC-8000)

Operation and Maintenance

OPERATION AND MAINTENANCE INSTRUCTION

MANUAL

Instruction

1 VC-8000 Machinery Protection System16
- 1.1 Rack Chassis17
- 1.2 Four Basic Cards for the VC-800018
- 1.3 Touch Screen Display Panel23
  - Buffered Output BNC Connectors23
- 1.4 Rack Setup and Maintenance Software23
2 Safety Information24
- 2.1 Intended use24
- 2.2 Sources of Danger24
  - 2.2.1 Supply Voltage24
  - 2.2.2 Relay/Trip Voltage24
- 2.3 User Qualification25
- 2.4 Regular Maintenance Schedules25
  - 2.4.1 Firmware Updates25
- 2.5 Pictograms25
- 2.6 Related Documents26
3 Engineering - Choosing a Mounting Method27
- 3.1 Helpful Tips for Rack Installation27
- 3.2 Bulkhead Mounting28
- 3.3 Panel Mounting29
  - 3.3.1 VC-4000, VC-6000, or BN 3300 Replacement (Wire from Rear)29
- 3.4 19” EIA Rack Mounting (rare)30
- 3.5 Weather Proof Enclosure Mounting30
- 3.6 Mounting Hole Drawings31
- 3.7 Other Considerations31
4 Engineering - Channel Layout33
- 4.1 Phase Trigger Channels33
- 4.2 Orbit (XY) Pairs33
- 4.3 Relay Logic (Group Lines)34
5 Engineering – CMS Gateway35
6 Engineering - Managing and Minimizing Alarms36
- 6.1 Set Effective Time Delays36
- 6.2 Use Non-Latching Alarms, & Latching Relays36
- 6.3 Increase Confidence with Regular Maintenance36
- 6.4 Install a Remote Reset36
- 6.5 Use Rack Inhibit for Light Maintenance Activities37
- 6.6 Use Channel Bypass Appropriately37
- 6.7 Reading the Event List37
- 6.8 Trip Multiply38
- 6.9 Avoid False Trips38
7 Wiring - Power and Grounding40
- 7.1 RCM Power Strategy40
- 7.2 Connecting Power40
- 7.3 Connecting Grounds43
  - 7.3.1 System Chassis Ground43
  - 7.3.2 Single Point Ground (System Common to Chassis Connection)43
8 Wiring – Sensors44
- 8.1 UMM Sensor Wiring44
- 8.2 TMM Sensor Wiring49
9 Wiring - Interfacing to External Systems (DCS)53
- 9.1 Modbus Connections and Wiring53
- 9.2 Fault (Not OK) Relay57
  - 9.2.1 Wiring to the Fault (Not OK) Relay58
- 9.3 Rack Control Signals (Reset, Inhibit, Trip Multiply, SAI, Bypass)59
- 9.4 Buffered Output Connectors62
  - 9.4.1 UMM Buffered Output Connector (RJ-45)62
  - 9.4.2 RCM (Secondary) Buffered Output Connector63
- 9.5 Analog (4-20 mA) Output63
  - 9.5.1 4-20 mA Fault Conditions64
  - 9.5.2 4-20 mA Output Wiring64
- 9.6 Relay Output65
  - 9.6.1 Relay Wiring65
- 9.7 Rack Time Synchronization66
10 Software – Introduction (Start Here)69
- 10.1 Software Installation69
- 10.2 Rack Setup - Software Navigation70
- 10.3 Helpful Tips71
- 10.4 Basic Rack Configuration75
11 Software – Connecting to the Rack76
- 11.1 Local Connection (Mini-B USB port)76
  - 11.1.1 Troubleshooting the USB Connection76
- 11.2 Remote Connection (Ethernet)77
- 11.3 Get the Configuration from the Rack78
- 11.4 Send the Configuration to the Rack78
- 11.5 User Account Connection Privileges78
- 11.6 Configure Remote Connection79
- 11.7 Is it Safe to Connect a Laptop (or PC) to VC-8000?81
12 Software - Visualizing VC-8000 Data82
- 12.1 Viewing the Maintenance Display82
- 12.2 Configuring the VC-8000 Displays88
- 12.3 Simulating the Display93
- 12.4 Troubleshooting the Display Panel94
- 12.5 Connecting a Digital Multimeter95
  - 12.5.1 Touch Screen Display Buffered Output Connectors (BNC)95
  - 12.5.2 UMM Buffered Output Connector (RJ-45)95
13 Configuring - CMS Data Collection96
- 13.1 Data Types96
- 13.2 Managing Data Collection96
- 13.3 Waveform Data Collection Triggers99
- 13.4 Static Data Collection Triggers102
  - 13.4.1 Low Trigger (RPM), High Trigger (RPM) – Static Data Collection103
- 13.5 CMS-SD, and CMS-HD105
14 Configuring - Modules Tab107
- 14.1 All View107
  - 14.1.1 Slot, Type, Description, Notes107
- 14.2 SAM View107
Configuring - Channels Tab108
- Summary View108
- Customize Transducer View109
16 Configuring - Measurements Tab111
- 16.1 Primary and All – Views111
- 16.2 Vector (nX) View116
- 16.3 Waveform View116
Configuring - Relays Tab117
- 17.1 Basic Navigation and Layout117
- 17.2 Relay Channel (and Relay Settings)118
- 17.3 Using Pre-Programmed Logic Blocks119
- 17.4 Using Channel Input Blocks124
Configuring - Analog Outputs Tab127
19 Configuring - Asset Display Order Tab128
20 Configuring – Examples129
- 20.1 Acceleration129
- Axial Position (Thrust)129
  - 20.2.1 Zero Position129
  - 20.2.2 Upscale (Normal) Direction130
- 20.3 Phase Trigger130
- 20.4 Process Variable Channels132
- 20.5 Radial Vibration132
- Temperature Channels133
  - 20.6.1 Transducer Power133
- 20.7 Velocity133
Configuring – Modbus134
- 21.1 Modbus Ethernet Connection134
- Serial Modbus Connection134
- 21.3 Modbus Settings134
- 21.4 The Standard (or Default) Modbus Map136
  - View (Export) the Modbus Map136
- 21.5 Create a Custom Modbus Map137
  - 21.5.1 Reverting Back to the Standard Map137
- 21.6 Modbus Functions138
- 21.7 Modbus Wiring143
- 21.8 Common Mistakes143
  - 21.8.1 Modbus Error Messages144
22 Verification145
- 22.1 Verification Procedure (General)145
- 22.2 Channel Verification (Common Channel Types)146
23 Troubleshooting (Maintenance)152
- 23.1 Save a Rack Maintenance File152
- 23.2 USB (or Remote) Connection Problems152
- 23.3 LED Indicators152
- 23.4 Touchscreen Display154
- 23.5 Event Lists155
- 23.6 Inserting and Removing Modules155
- 23.7 Firmware Upgrades156
- 23.8 License Upgrades160
- 23.9 Password Reset161
- 23.10 Hardware Information162
- 23.11 Bypass a Signal (or Relay) Channel163
  - 23.11.1 Bypass Signal Channel163
  - 23.11.2 Bypass Relay Channel165
- 23.12 Troubleshooting Phase Trigger Channels167
24 Complete List of Channel Types168
- 24.1 Standard Channels168
- 24.2 Aero Derivative170
- 24.3 Diagnostic Channels171
- 24.4 Hydro and Low Speed Machines171
- 24.5 Pressure and Sound173
  - 24.5.1 Accoustic173
  - 24.5.2 Dynamic Pressure173
- 24.6 Process Variable174
  - 24.6.1 Discrete Input174
  - 24.6.2 Process Variable174
- 24.7 (Other) Radial Vibration174
  - 24.7.1 Air Machine Radial Vibration174
  - 24.7.2 Radial Vibration with Smax175
- 24.8 Reciprocating Machines175
- 24.9 Rolling Element Bearing Monitoring176
- 24.10 Rotation and Speed178
- 24.11 Steam Turbine Monitoring179
- 24.12 Temperature182
25 Other MPS Features (less used)183
- 25.1 Simulated Phase Triggers183
- 25.2 My Rack Does Not Use a SAM Module184
- 25.3 Resetting Held Values184
- 25.4 Contacts View (Discrete Input Channels)184
- 25.5 Simulator Enable (SAM)185
- 25.6 Power Connection Module (PCM)186
26 Appendices187
- 26.1 Environmental Information187
- 26.2 File Extensions187

Brand	BRUEL & KJAER
Model	VIBROCONTROL 8000
Category	Protection Device
Language	English

BRUEL & KJAER VIBROCONTROL 8000 User Manual

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BRUEL & KJAER VIBROCONTROL 8000 Specifications