Brunswick MAX - Page 143

MAX Operation & Service Manual 143MAX Operation & Service Manual Section 6: Maintenance & Service 143
Replacing the Distance Encoders
RefertoFigure6-25.
Tools needed: 11/16” wrench, 3/8” socket, 7/16” socket (front sensor).
Parts needed: replacement distance encoder (Part Number 14-100254-000).
NOTE:Theremoval,adjustmentandreplacementprocedureisthesameforboththerearand
frontencodersensors.
1. Place machine in transport position with the power supply disconnected.
2. Remove the battery clamps with the 1/8” Allen wrench.
3. Disconnect the battery cable from the electronic enclosure and remove the battery from the
machine.
4. Remove the 4 screws that fasten the battery tray to the rear and center frame using the 1/8”
Allen wrench.
5. Loosen and remove bolts that secure encoder bracket to machine wall (Located underneath the
Conditioner supply tank).
6. Disconnect encoder cable from the cable harness.
7. Pull encoder assembly out from the top side of machine.
8. Remove mounting nut on bottom side of mounting bracket using 11/16” wrench.
9. Install new encoder assembly from top side of the machine so that the sensor end extends 15/16”
from the bottom side of the encoder bracket.
10. Insert and tighten mounting nut to secure encoder assembly to bracket.
11. Replace bolts to secure encoder bracket to machine wall.
12. Connect encoder cable to the quick-connect cable harness.
13. Check the distance between the encoder and the encoder wheel sprocket. It should be 1.5 mm
+/- 0.5 mm (.06” +/- .02”).
14. Adjust encoder as needed.