X.3Part. N. 8000 H1344 (10-2009)
TORQUE WRENCH SETTINGS
TIGHTENING TORQUES (+/- 5%)
CHASSIS
Application
Rear frame lower fastening screw .............................................................................................M8x1,25 25,5 Nm 2,6 Kgm 18.8 ft/lb
Engine guard fastening screw ....................................................................................................M6x1 14,7 Nm 1,5 Kgm 10.8 ft/lb
Rear chain roller fastening screw ...............................................................................................M8x1,25 26,95 Nm 2,75 Kgm 19.9 ft/lb
Side stand fastening screw.........................................................................................................M8x1,25 (+LOCTITE 243) 11,75 Nm 1,2 Kgm 8.7 ft/lb
Rear frame upper fastening screw .............................................................................................M8x1,25 25,5 Nm 2,6 Kgm 18.8 ft/lb
Frame to engine plate fastening screw.......................................................................................M8x1,25 (+LOCTITE 270) 35,3 Nm 3,6 Kgm 26 ft/lb
Engine lower fastening screw .....................................................................................................M8x1,25 35,3 Nm 3,6 Kgm 26 ft/lb
Clutch and front brake controls clamp fastening screw ..............................................................M6x1 4,9 Nm 0,5 Kgm 3.6 ft/lb
Throttle control holders fastening screw .....................................................................................M6x1 4,9 Nm 0,5 Kgm 3.6 ft/lb
Front brake hose upper fastening screw (TE, SMR) ..................................................................M10x1 19 Nm 1,95 Kgm 14 ft/lb
Front brake hose upper fastening screw (TC, TXC) ...................................................................M10x1 24,7 Nm 2,5 Kgm 18.2 ft/lb
Rear brake control pedal fastening screw ..................................................................................M10x1,25 (+LOCTITE 243) 41,65 Nm 4,25 Kgm 30.7 ft/lb
Rear brake pump fastening screw ..............................................................................................M6x1 10,4 Nm 1,05 Kgm 7.7 ft/lb
Front brake pump plate fastening screw (SMR) .........................................................................M6x1 10,4 Nm 1,05 Kgm 7.7 ft/lb
Rear brake uid tank fastening screw ........................................................................................M6x1 2,45 Nm 0,25 Kgm 1.8 ft/lb
Rear stop control switch (TE, SMR) ...........................................................................................M10x1 19 Nm 1,95 Kgm 14 ft/lb
Front control switch connector fastening screw (SMR) ..............................................................M2x0,4 0,8 Nm 0,1 Kgm 0,6 ft/lb
Rear brake pedal adjusting cam fastening screw .......................................................................M6x1 14,7 Nm 1,4 Kgm 10.8 ft/lb
Front brake hose guide plate fastening screw ............................................................................M6x1 6 Nm 0,6 Kgm 4.4 ft/lb
Front brake tank cap fastening screw (SMR) .............................................................................M6x1 4,9 Nm 0,5 Kgm 3.6 ft/lb
Front fork legs fastening screw ..................................................................................................M8x1,25 25 Nm 2,5 Kgm 18.4 ft/lb
Front wheel axle fastening screw ...............................................................................................M6x1 10,4 Nm 1,05 Kgm 7.7 ft/lb
Steering bearings adjusting ring nut ...........................................................................................M25x1 3,45 Nm 0,35 Kgm 2.5 ft/lb
Steering pivot fastening nut ........................................................................................................M24x1 83,3 Nm 8,5 Kgm 61.4 ft/lb
Handlebar upper clamp .............................................................................................................M8x1,25 28,4 Nm 2,9 Kgm 20.9 ft/lb
Handlebar holder fastening screw ..............................................................................................M10x1,5 21,1 Nm 2,15 Kgm 15.6 ft/lb
Front fork legs guard fastening screw ........................................................................................M5x0,8 7,85 Nm 0,8 Kgm 5.8 ft/lb
Front fork legs ring guard fastening screw .................................................................................M5x0,8 2,45 Nm 0,25 Kgm 1.8 ft/lb
Rear swing arm axle fastening nut .............................................................................................M16x1,5 (+LOCTITE 243) 122,5 Nm 12,5 Kgm 90.3 ft/lb
Rear swing arm to rocker arm fastening nut...............................................................................M12x1,25 80 Nm 8,2 Kgm 59 ft/lb
Tie rod to rocker arm fastening nut .............................................................................................M12x1,25 80 Nm 8,2 Kgm 59 ft/lb
NOTE: If not otherwise specied, standard tightening torques for the following thread M5x0,8 5,6÷6,2 Nm 0,57÷0,63 Kgm 4.1÷4.5 ft/lb
M6x1 7,6÷8,4 Nm 0,80÷0,85 Kgm 5.8÷6.1 ft/lb
M8x1,25 24÷26 Nm 2,4÷2,6 Kgm 17.3÷18.8 ft/lb