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KYMCO MXU 500 - Page 466

KYMCO MXU 500
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13. DRIVE TRAIN
13-33
MXU 500
If the backlash it too small, replace the right
side shim(s) with a thicker one.
If the backlash too large, replace the right
side shim(s) with a thinner one.
If the right side shim was changed with a
0.1 mm thicker shim, replace the left side
shim with one that is 0.1 mm thinner.
LEFT SIDE SHIM SELECTION
Install the removed right side shim(s) and
front drive assembly.
Put a few pieces of solder (O.D.: 1.2 –2.5
mm/L: 6 mm) on the bearing outer race, as
shown.
Assemble the gear case and tighten its bolts
to the specified torque in a crisscross pattern
in 2 or 3 steps.
Torque: 2.3 kgf-m (23 N-m, 16.5 lbf-ft)
Ɣ Do not install the left side shim(s) at
this time.
Ɣ Apply a small quantity of grease to the
solder to prevent them from falling
Ɣ Do not apply a sealant to the mating
surface of the gear case.
Ɣ Do not apply a sealant to the case
bolts.
It is important to turn the pinion while
tightening the bolts. If the ring gear
shim is too thick, the gears will lock
after only light tightening.

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