Moxy MT 31 - Renewing PDE Unit Injector Sleeves

SHOP MANUAL MT26-31 - 06.2005
Engine
Tier-3 710655-
Ch 1 page 56
- The cylinder head must be removed when
renewing the injector sleeve.
- The valves do not need to be removed.
- The illustration shows the cylinder head with
valves removed to demonstrate clearly the
work described.
1.
Thread the bottom part of the sleeve with
pilot tap 512266 and guide 512262 512560
2.
Knock out the pilot tap and sleeve from
underneath. Use a 100 mm metal rod with a
9 mm diameter.
3.
Degrease and check the contact surfaces of
the sleeve and cylinder head. Smooth off any
burrs and irregularities that may score the
sleeve.
4.
Degrease the new injector sleeve and apply a
thin film of sealing agent 351161-- on the
sleeve and cylinder head contact surfaces.
5.
Press in the sleeve with drift 512561 and
guide 512262
Renewing PDE unit injector sleeves
512262
512561
512262
512266
512560