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9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
3.3
GENERAL INFORMATION - ENGINE
SERVICE NOTES - ENGINE / COOLING
SYSTEM
The following components can be serviced or removed
with the engine installed:
• Camshaft(s)
• Camshaft Sprocket(s)
• Cylinder Head
• Flywheel
• Oil Cooler
• Starter Motor / Idler Gear Asm
• Stator (Alternator)
• Thermostat
• Valve Cover
• Water Pump
The following components require engine removal for
service:
• Camshaft Timing Chain
• Connecting Rod(s)
• Counterbalance Shaft / Bearings
• Crankcase
• Crankshaft / Main Bearings
• Crankshaft Seal (PTO)
• Cylinder
• Oil Pump / Oil Pump Sprocket or Chain
• Piston / Rings
SPECIAL TOOLS - ENGINE / COOLING
SYSTEM
TOOL DESCRIPTION PART NUMBER
Engine Stand (2″ Bore)
PU-50624
Engine Stand Adapter (Mounts
To The Engine)
PU-50562
Engine Stand Sleeve Adapter
(Use With 2” Bore Stand)
PU-50625
Engine Stand Sleeve Adapter
(Use With 2.375” Bore Stand)
PW-47054
Cylinder Holding & Camshaft
Timing Plate
PU-50563
Flywheel Puller
PA-49316
Mity Vac™ Pressure Test Tool
2870975
Oil Filter Wrench PU-50105
Oil Pressure Gauge
PV-43531
Oil Pressure Gauge Adapter
PU-52492
Piston Ring Compressor Pliers
PV-43570-1
Valve Spring Compressor
PV-1253 or PV-4019
(Quick Release)
Valve Spring Compressor
Adapter
PV-43513-A
Water Pump Mechanical Seal
Installer
PU-50564
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
ENGINE / COOLING SYSTEM
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