Polaris General XP 2021

6
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
6.1
PVT SYSTEM
CHAPTER 6
PVT SYSTEM
GENERAL INFORMATION - PVT SYSTEM. .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 6.2
SERVICE NOTES - PVT SYSTEM . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . 6.2
SPECIAL TOOLS - PVT SYSTEM . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . . 6.2
SERVICE SPECIFICATIONS - PVT SYSTEM . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 6.3
PVT SYSTEM OVERVIEW. . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 6.4
DRIVE CLUTCH OPERATION . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . . 6.4
DRIVEN CLUTCH OPERATION.. . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . . 6.4
PVT BREAK-IN . . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . .. 6.4
PVT SYSTEM MAINTENANCE / INSPECTION . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . 6.4
ASSEMBLY VIEWS - PVT SYSTEM. .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . . 6.5
PVT COVERS / DUCT ASSEMBLY VIEW - GENERAL.. . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... 6.5
PVT COVERS / DUCT ASSEMBLY VIEW - GENERAL 4 .. . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . . 6.6
INNER CLUTCH COVER ASSEMBLY VIEW . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .. 6.7
PVT SYSTEM SERVICE . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 6.8
PVT DISASSEMBLY . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .. 6.8
PVT ASSEMBLY. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... 6.9
DRIVE BELT SERVICE. . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 6.11
DRIVE BELT REMOVAL . . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . 6.11
DRIVE BELT INSPECTION . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. 6.11
DRIVE BELT INSTALLATION . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . .6.12
DRIVE CLUTCH SERVICE .. . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . ..6.13
DRIVE CLUTCH ASSEMBLY VIEW . . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .6.13
MOVEABLE SHEAVE BUSHING INSPECTION . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ..6.19
DRIVEN CLUTCH SERVICE.. . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . .6.24
DRIVEN CLUTCH ASSEMBLY VIEW . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . .6.24
DRIVEN CLUTCH ALIGNMENT PROCEDURE. . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . ..6.25
DRIVEN CLUTCH DISASSEMBLY . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. .6.25
DRIVEN CLUTCH ASSEMBLY . . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . .. . . ... . ... . ... . ..6.27
DRIVEN CLUTCH SLIDER INSPECTION . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. .6.29