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9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual

12.63

4. Install the new bulb into the housing and rotate it

clockwise 90° to lock it in place.

NOTICE

Make sure the tab on the bulb locates properly in the

housing.

5. Install the harness onto the new headlight bulb.

HEADLIGHT REMOVAL

1. Disconnect the harness from the bulb. Be sure to pull

on the connector, not on the wiring.

2. Remove the three headlight mounting screws

and

three adjustment preload springs .

3. Carefully lift and remove headlight assembly from the

bumper.

HEADLIGHT INSTALLATION

1. Install the headlight adjustment springs

onto the

front bumper mounting bosses.

2. Insert the three headlight mounting screws

into the

headlight assembly mounting holes.

3. Maneuver the headlight assembly into position. Be

sure all three headlight springs and mounting screws

are properly aligned with mounting bosses

on the

front bumper.

4. Fully tighten all three headlight screws until the

headlight assembly is fully seated. Back headlight

mounting screws off 1/8-1/4 in (2-3 turns).

5. Connect headlight electrical connector to the

headlight assembly.

6. Adjust headlight position. Refer to “Headlight

Adjustment page 12.62” procedure.

CHASSIS / BODY ELECTRICAL

Polaris General XP 2021 User Manual

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