9
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
9.3
GENERAL INFORMATION - STEERING / SUSPENSION
SERVICE NOTES - STEERING /
SUSPENSION
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any procedure
that requires machine lifting. Always wear eye
protection.
WARNING
The locking agent on the existing a-arm bolts was
destroyed during removal. DO NOT reuse old
hardware. Serious injury or death could result if
fasteners come loose during operation.
IMPORTANT
New ball joint bolts have a pre-applied locking agent
which is destroyed upon removal. Always use new
brake caliper mounting bolts upon assembly.
SPECIAL TOOLS - STEERING /
SUSPENSION
TOOL DESCRIPTION PART NUMBER
Shock Spanner Wrench
2877408
Gas Shock Recharging Kit 2200421
IFP Depth Tool 2871351
Shock Body Holding Tool PU-45281–A
Seal Protector Sleeve
PU-50939
Shock Rod Holding Tool
PU-51024
Gas Shock Fill Tool PU-51039
Shock Bearing Cap Removal
Tool
Commercially
Available
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
SERVICE SPECIFICATIONS - STEERING
PART DESCRIPTION
SERVICE
SPECIFICATION
Steering Wheel Free-play 0.8-1.0 in (20-25 mm)
Wheel Toe Out
0-1/8 in (0-3.175 mm)
SERVICE SPECIFICATIONS -
SUSPENSION
PART DESCRIPTION
SERVICE
SPECIFICATION
Spring Adjustment -
GENERAL
Front: 6.625 in (16.828
cm)
Rear: 1.625 in (4.128 cm)
Spring Adjustment -
GENERAL 4
Front: 4.00 in (10.16 cm)
Rear: 0.938 in (2.38 cm)
Spring Adjustment -
GENERAL XP
Front: 1.50 in (0.59 cm)
Rear: 0.400 in (0.157 cm)
Spring Adjustment -
GENERAL XP 4
Front: 1.50 in (0.59 cm)
Rear: 0.300 in (0.118 cm)
STEERING / SUSPENSION
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