Polaris General XP 2021 User Manual

9.2
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
SUSPENSION SERVICE - GENERAL XP / GENERAL XP 4... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. .9.40
FRONT CONTROL ARM REMOVAL . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .9.40
FRONT CONTROL ARM INSTALLATION . . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . .9.42
FRONT STABILIZER BAR REMOVAL . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ..9.44
FRONT STABILIZER BAR INSTALLATION . . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ..9.45
REAR CONTROL ARM REMOVAL.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .9.45
REAR CONTROL ARM INSTALLATION . ... . ... . ... . . .. . ... . ... . ... . .. . . ... . ... . . .. . ... . ... . .. . . .. . . ... . ...9.47
REAR STABILIZER BAR REMOVAL . . ... . . .. . ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .9.50
REAR STABILIZER BAR INSTALLATION . . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . .9.50
BALL JOINT SERVICE . . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .9.52
BALL JOINT PREPARATION. . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .9.52
BALL JOINT INSTALLATION. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ..9.52
SHOCK SERVICE - GENERAL / GENERAL 4 . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ..9.53
SHOCK SPECIFICATIONS - GENERAL.. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .9.53
SHOCK SPECIFICATIONS - GENERAL 4 .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . ..9.55
SHOCK REMOVAL . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . ..9.57
SPRING REPLACEMENT . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. .9.57
SPRING ADJUSTMENT . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ..9.58
SPRING ADJUSTMENT - GENERAL 4 . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . .9.59
SHOCK COMPRESSION ADJUSTMENT . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ..9.60
SHOCK INSTALLATION . . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .9.60
SHOCK DISASSEMBLY (FOX) . . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .9.61
SHOCK ASSEMBLY (FOX) .. . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . .9.69
SHOCK SERVICE - GENERAL XP / GENERAL XP 4 . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .9.79
SHOCK SPECIFICATIONS - GENERAL XP . . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .9.79
SHOCK SPECIFICATIONS - GENERAL XP 4 . . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .9.81
SHOCK REMOVAL . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . ..9.83
SPRING REPLACEMENT . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. .9.83
SPRING ADJUSTMENT - GENERAL XP . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ..9.84
SPRING ADJUSTMENT - GENERAL XP 4 . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .9.85
SHOCK COMPRESSION ADJUSTMENT . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ..9.86
SHOCK INSTALLATION . . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .9.86
SHOCK DISASSEMBLY (WALKER EVANS). .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . ..9.87
SHOCK ASSEMBLY (WALKER EVANS) . ... . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .9.88
STEERING / SUSPENSION

Polaris General XP 2021 Specifications

General

Brand	Polaris
Model	General XP 2021
Category	Offroad Vehicle
Language	English