Polaris General XP 2021

11
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
11.1
BODY / FRAME
CHAPTER 11
BODY / FRAME
GENERAL INFORMATION - BODY / FRAME. ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . .11.3
SERVICE NOTES - BODY / FRAME . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11.3
SPECIAL TOOLS - BODY / FRAME . . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . .11.3
DECAL REPLACEMENT. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . 11.3
ASSEMBLY VIEWS - BODY / FRAME. .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ..11.4
FRONT FACIA ASSEMBLY VIEW . . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... 11.4
HOOD & FRONT FENDER ASSEMBLY VIEW - GENERAL / GENERAL 4 . . ... . . .. . . .. . ... . ... . ... . ... . 11.5
HOOD & FRONT FENDER ASSEMBLY VIEW - GENERAL XP / GENERAL XP 4. ... . .. . . .. . . .. . . .. . . .. 11.6
DASH ASSEMBLY VIEW . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . 11.7
FLOOR & ROCKER ASSEMBLY VIEW - GENERAL . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . .. 11.8
FLOOR & ROCKER ASSEMBLY VIEW - GENERAL XP . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11.9
CENTER CONSOLE ASSEMBLY VIEW - GENERAL / GENERAL XP . .. . . .. . . ... . ... . ... . ... . .. 11.10
CLOSEOFF & REAR FENDER ASSEMBLY VIEW - GENERAL . . ... . ... . ... . .. . . .. . . .. . . .. . . ... .11.11
CLOSEOFF & REAR FENDER ASSEMBLY VIEW - GENERAL XP. .. . . .. . . .. . . .. . . ... . .. . . .. . . . 11.12
FRONT CLOSEOFF & FLOOR ASSEMBLY VIEW - GENERAL 4 / GENERAL XP 4 . . .. . . .. . . .. . 11.13
CENTER CONSOLE ASSEMBLY VIEW - GENERAL 4 / GENERAL XP 4 . . .. . . .. . ... . . .. . . .. . . . 11.14
REAR CLOSEOFF, FENDERS, & FLOOR ASSEMBLY VIEW - GENERAL 4. .. . ... . ... . ... . ... . . 11.16
REAR CLOSEOFF, FENDERS, & FLOOR ASSEMBLY VIEW - GENERAL XP 4 . .. . . .. . . ... . ... . 11.17
SEAT ASSEMBLY VIEW - GENERAL .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... 11.18
SEAT ASSEMBLY VIEW - GENERAL 4.. . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. 11.20
CARGO BOX ASSEMBLY VIEW - GENERAL .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 11.22
CARGO BOX ASSEMBLY VIEW - GENERAL XP . . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . 11.26
DOOR ASSEMBLY VIEW - FRONT . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... 11.30
DOOR ASSEMBLY VIEW - REAR.. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... 11.34
ROPS ASSEMBLY VIEW - GENERAL. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 11.38
ROPS ASSEMBLY VIEW - GENERAL 4 . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 11.39
FRAME ASSEMBLY VIEW - GENERAL . . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . .. 11.40
FRAME ASSEMBLY VIEW - GENERAL 4 . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . 11.43
FRAME ASSEMBLY VIEW - GENERAL XP. . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... 11.46
FRAME ASSEMBLY VIEW - GENERAL XP 4 . . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 11.48
BODY COMPONENT REMOVAL . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11.50
DOOR REMOVAL . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 11.50
DOOR REMOVAL - GENERAL 4 .. . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . . 11.50
SEAT REMOVAL . . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 11.51
HOOD REMOVAL . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 11.51
EXTERIOR BODY COMPONENT REMOVAL . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 11.51
EXTERIOR BODY COMPONENT REMOVAL - GENERAL 4 . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 11.53
INTERIOR BODY COMPONENT REMOVAL . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 11.56
INTERIOR BODY COMPONENT REMOVAL - GENERAL 4.. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... 11.58
CARGO BOX REMOVAL . . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11.62
BODY COMPONENT INSTALLATION .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . 11.63