10
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
10.63
3. Lubricate the mounting bracket pins
r
with silicone
grease and install the rubber dust seal boots
t
.
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
REAR CALIPER INSTALLATION
1. Install the brake line onto the caliper taking care not
to allow any debris to enter the caliper.
2. Install the caliper and torque the NEW mounting bolts
to specification.
TORQUE
Rear Caliper Mounting Bolts:
46 lb-ft (62 Nm)
3. Torque the banjo bolt
w
to specification.
TORQUE
Brake Line Banjo Bolts:
15 lb-ft (20 Nm)
4. Install the adjustment set screw and turn clockwise
until stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
5. Bleed the brake system. Refer to “Brake Bleeding /
Fluid Change” page 10.7 procedure.
6. Install rear wheel. Refer to “Wheel Installation”
page procedure.
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
NOTICE
If new pads are installed, refer to “Brake Burnishing
Procedure” page 10.8.
BRAKE SYSTEM
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