Index
Page Page
A
Head gasket failures ................04-150-17
Intake air leaks ....................04-150-21
Intake manifold pressure (turboAftercooler
Inspect ..........................02-080-25 boost) .........................04-150-19
Intake restrictions ..................04-150-20Remove and install .................02-080-23
Air intake and exhaust system Turbocharger oil seal leak............04-150-13
Connecting rodsspecifications .....................06-200-23
Air intake system, check...............02-010-18 Assemble pistons and rods...........02-030-47
Disassemble pistons and rods ........02-030-20Alternator, remove and install............02-100-1
Auxiliary drive General information..................02-030-6
Inspect and measure bearings ........02-030-29SAE"A"and"B"...................02-050-26
SAE "A", align front adapter ..........02-050-28 Inspect rods and caps...............02-030-31
Install pistons and rods ..............02-030-48SAE"B" .........................02-050-27
Remove connecting rods and pistons ....02-030-7
Specifications ......................06-200-9
Torque-turn cap screws .............02-030-52
B
Coolant
Diesel engine .....................01-002-10
Backlash, gear train, check and adjust .....02-050-4
Disposal .........................01-002-16
Belt tensioner
Replenishing supplemental additives....01-002-13
Check spring tension ................02-070-5
Supplemental additives ..............01-002-11
Replace ..........................02-070-7
Testing ..........................01-002-12
Block, cylinder
Warm temperature climates ..........01-002-14
Complete disassembly ..............02-030-38
Coolant heater, remove and install .......02-070-15
Install main bearings................02-040-28
Coolant pump
Remove crankshaft .................02-040-19
Clean and inspect...................02-070-9
Break-in engine oil ....................01-002-4
Install ...........................02-070-10
Remove ..........................02-070-8
Cooling system
Check and service .................02-010-19
C
Diagnostics
Indx
Camshaft Coolant in oil or oil in coolant ........04-150-8
1
Inspect camshaft and roller followers . . .02-050-18 Engine coolant temperature above
Inspect sensor lobe.................02-050-20 normal ........................04-150-7
Engine coolant temperature belowMeasure bushing ID and journal OD....02-050-19
Measure lobe lift height..............02-050-20 normal ........................04-150-8
Flow diagram ......................03-120-8Remove and install ..................02-050-9
Camshaft and timing gear train Flush and service ..................01-002-15
Operation, theory of .................03-120-8specifications .....................06-200-17
Camshaft gear Pressure test......................04-150-15
Specifications .....................06-200-21Access cover torque sequence .........02-050-1
Camshaft gear access cover Crankcase ventilation system, check .....02-010-17
CrankshaftInstall ...........................02-040-34
Remove ..........................02-040-6 Check end play.....................02-040-3
Failure analysis....................02-040-15Camshaft-to-crankshaft timing ...........02-050-2
Camshaft-to-crankshaft timing check .....04-150-23 Grinding guidelines .................02-040-24
Grinding specifications ..............02-040-25Check
Camshaft-to-crankshaft timing.........04-150-23 Inspect ..........................02-040-20
Inspect thrust bearings ..............02-040-27Crankshaft position sensor depth ......04-150-24
Engine crankcase pressure (blow-by) . . .04-150-12 Install ...........................02-040-29
Install main bearings................02-040-28Engine oil pressure .................04-150-11
Exhaust air leaks ..................04-150-22 Main bearing oil clearance ...........02-040-18
Measure bearing caps...............02-040-23Exhaust restrictions.................04-150-20
CTM100 (06APR04)
Index-1
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=1
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