Index
Page Page
Measure main bearings and journals . . .02-040-22 Measure flange thickness ............02-030-28
Measure standout .........02-020-56, 02-030-11Remove .........................02-040-19
Remove main bearings ..............02-040-16 Measure standout (height above
block) .........................02-030-43Replace drive gear and timing wheel . . .02-040-26
Crankshaft damper Preliminary checks ..................02-030-5
Remove (Using D01062AA orInstall ...........................02-040-39
Crankshaft front oil seal D01073AA) .....................02-030-12
Remove (Using JDG1145) ...........02-030-14Install ...........................02-040-39
Remove ..........................02-040-5 Specifications ......................06-200-9
Stamping, manufacturing code ........02-030-19Crankshaft position sensor depth check . . .04-150-24
Crankshaft rear oil seal and housing
Install housing.....................02-040-32
Install oil seal and wear sleeve ........02-040-33
D
Remove .........................02-040-13
Crankshaft, main bearings and flywheel,
Damper, vibration
specifications .....................06-200-14
Inspect ...........................02-040-2
Cylinder block
Install ...........................02-040-39
Complete disassembly ..............02-030-38
Remove ..........................02-040-4
Front plate, remove and install .........02-030-1
Torque sequence ...................02-040-1
Inspect and clean ..................02-030-39
Dealer fabricated tool
Measure .........................02-030-41
Camshaft locking tool ................05-190-1
Measure liner standout ..............02-020-56
Cylinder liner holding fixture ...........05-190-2
Remove crankshaft .................02-040-19
Diagnostics
Remove main bearing caps ..........02-040-16
Coolant system malfunctions
Remove pistons and connecting rods ....02-030-7
Coolant in oil or oil in coolant ........04-150-8
Specifications ......................06-200-9
Engine coolant temperature above
Top deck, clean and inspect ..........02-020-55
normal ........................04-150-7
Cylinder head
Engine coolant temperature below
Cap screws, torque-turn .............02-020-59
normal ........................04-150-8
Check flatness ....................02-020-30
Lubrication system malfunctions
Clean and inspect..................02-020-29
Engine oil pressure high ............04-150-5
Complete final assembly.............02-020-68
Engine oil pressure low .............04-150-6
Electronic unit injector sleeve, replace (using
Execessive oil consumption..........04-150-2
Indx
2
JDG1184) ......................02-020-45
Diesel engine oil..............01-002-5, 01-002-6
Electronic unit injector sleeve, replace (using
Diesel fuel ..................01-002-1, 01-002-2
JDG981) .......................02-020-40
Dynamometer test ....................04-150-9
Gasket construction ................03-120-11
Dynamometer test specifications .........06-210-2
Gasket failure .....................04-150-17
Gasket repair and inspection..........02-020-19
Install cylinder head ................02-020-57
Measure thickness .................02-020-31
E
Preliminary checks .................02-020-22
Remove cylinder head ..............02-020-12 Electrical system
Check ...........................02-010-21Replace camshaft bushings ..........02-050-21
Resurface ........................02-020-32 Engine
Application chart ....................01-001-4Specifications ......................06-200-5
Cylinder liners Assembly checks ..................02-030-53
Assembly sequence ................02-010-13Clean ...........................02-030-18
Deglaze .........................02-030-17 Break-in guidelines .................02-010-15
Break-in, perform ..................02-010-16Holding fixture......................05-190-2
Inspect ..........................02-030-16 Cleaning ..........................02-010-7
Disassembly sequence ...............02-010-8Install ...........................02-030-45
Install O-ring packings...............02-030-44 Dynamometer test...................04-150-9
CTM100 (06APR04)
Index-2
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=2
To Next Page
Loading...